Carrier 30RAP010-060 specifications A30-4969, Operating Envelope for R-410A Compressor

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Cooler Freeze Protection — The control will try to prevent shutting the chiller down on a Cooler Freeze Protection alarm by removing stages of capacity. If the cooler fluid selected is Water, the freeze point is 34 F (1.1 C). If the cooler fluid selected is Brine, the freeze point is the Brine Freeze Point (Set PointsFRZBR.FZ). This alarm condition (A207) only references leaving fluid temperature and NOT Brine Freeze point. If the cooler leaving fluid temperature is less than the freeze point plus 2.0° F (1.1° C), the control will immediately remove one stage of capacity. This can be repeated once every 30 seconds.

Low Saturated Suction Protection — The control will try to prevent shutting a circuit down due to low saturated suction conditions by removing stages of capacity. These circuit alert conditions (T116, T117) compare saturated suction tempera- ture to the configured Brine Freeze Point (Set PointsFRZBR.FZ). The Brine Freeze point is a user- configurable value that must be left at 34 F (1.1 C) for 100% water systems. A lower value may be entered for systems with brine solutions, but this value should be set according to the freeze protection level of the brine mixture. Failure to properly set this brine freeze point value may permanently damage the brazed plate heat exchanger. The control will initiate Mode 7 (Circuit A) or Mode 8 (Circuit B) to indicate a circuit’s capaci- ty is limited and that eventually the circuit may shut down.

Head Pressure Control — The main base board (MBB) controls the condenser fans to maintain the lowest condensing temperature possible, and thus the highest unit efficiency. The MBB uses the saturated condensing tempera- ture input from the discharge pressure transducer and outside air temperature sensor to control the fans. If OAT is greater than 70 F before a circuit is starting, then all condenser fan stages will be energized. A fan stage is increased based on SCT (saturated condensing temperature). When the highest SCT is greater than the Fan On Set Point (Set PointsHEADF.ON), then an additional stage of fan will

be added to the current fan stage. Fan On Set Point (F.ON) equals Head Set Point (Set PointsHEADH.DP) except after a fan stage increase when the Head Set Point is increased by Fan Stage Delta (Set PointsHEADF.DLT). A fan stage is decreased when the SCTs of both circuits are less than the Fan Off Set Point (Set PointsHEAD F.OFF) for two minutes. Table 20 shows the number of fan stages, contac- tors energized and the fans that are on during the fan stage. Unit sizes 035 to 060 have common fan control. Figure 14 shows the location of each fan and compressor within the unit.

MOTORMASTER® V OPTION — Motormaster V is stan- dard on 30RAP010 and 015 size units. For all other units that need low-ambient operation, the lead fan on a circuit can be equipped with the Motormaster V head pressure controller op- tion or accessory. The controller is energized with the first fan stage and adjusts fan speed to maintain a SCT of 72 F (22.2 C). The first stage of fan operation is controlled by the Motormas- ter V controller. Refer to Fig. 15 for condenser fan layout infor- mation. The Motormaster is configured in the Motormaster Se- lect (ConfigurationMMMMR.S)

Operation of Machine Based on Control

Method and Cooling Set Point Selection Set- tings — Machine On/Off control is determined by the

configuration of the Control Method (Configura- tionOPT2CTRL) and Cooling Set Point Select (Config- urationSLCTCLSP) variables. All units are factory configured with Cooling Set Point Select set to 0 (single set point). With the control method set to 0, simply switching the Enable/Off/Remote Contact switch to the Enable or Remote Contact position (external contacts closed) will put the chiller in an occupied state. The control mode (Operating ModesMODE) will be 1 (OFF LOCAL) when the switch is Off and will be 5 (ON LOCAL) when in the Enable position or Remote Contact position with external contacts closed.

CTS (F)

170

160

150

140

130

120

110

100

90

80

70

60

50

40

30

-30

-20

-10

0

10

20

30

40

50

60

70

80

 

SST (F)

LEGEND

a30-4969

SCT — Saturated Condensing Temperature

SST — Saturated Suction Temperature

 

Fig. 14 — Operating Envelope for R-410A Compressor

32

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Contents Controls, Start-Up, Operation, Service, and Troubleshooting ContentsContents Safety ConsiderationsGeneral Basic Controls UsageUnit Sizes Unit Nominal Capacity TonsAccessory Navigator Display Module Mode RUN Service Temperatures SET Inputs Outputs Configuration Time Operating AlarmsScrolling Marquee Display Menu Structure TestRun Status Mode and Sub-Mode Directory StrtSUB-MODE Keypad Display SUB-ITEM Comment Entry Expansion VersService Test Mode and Sub-Mode Directory SUB-MODE Keypad Display Comment Entry Expansion TestOuts CmpaSet Points Mode and Sub-Mode Directory Temperature Mode and Sub-Mode DirectoryPressure Mode and Sub-Mode Directory Inputs Mode and Sub-Mode Directory Outputs Mode and Sub-Mode DirectoryConfiguration Mode and Sub-Mode Directory SUB-MODE Keypad Display Comment Entry Expansion EXVOPT1 SUB-MODE Keypad Display Comment Entry Expansion UnitSUB-MODE Keypad Display Comment OPT2XXX XXX.X ΔF DST Time Clock Mode and Sub-Mode DirectoryDate Operating Mode and Sub-Mode Directory Alarms Mode and Sub-Mode DirectoryMode Item Expansion Description Operating ModesCarrier Comfort Network CCN Interface ControlsControl Module Communication CCN Communication Bus Wiring Thermistor DesignationsStatus Inputs Output RelaysAlmr AUXCCB CHCA30-4962 A30-4963A30-4964 Typical Control Box for 30RAP035-060Typical Wiring Schematic, 30RAP018-030 Units Power Wiring Typical Wiring Schematic, 30RAP018-030 Units Control Wiring A30-4966Typical Wiring Schematic, 30RAP035-060 Units Power Wiring 5283Typical Wiring Schematic, 30RAP035-060 Units Control Wiring A30-5284A30-4967 A30-4968Page CEPL130351 Deadband Multiplier 30RAP Unit Size Control Capacity Steps Capacity %A30-4969 Operating Envelope for R-410A Compressor30RAP Unit Size FAN Stages Cooling Set Point SelectA30-4970 Optional Factory-Installed Hydronic Pack Control Methods and Cooling Set PointsControl Occupancy Cooling SET Point Select Clsp Type State CCN→PM1E = YES Configuring and Operating Dual Chiller Con Dual Chiller Configuration Master Chiller Example RsetSUB-MODE Keypad Entry Display Item Expansion Comments PartNumber Dual Chiller Configuration Slave Chiller Example Rset Slave CompleteTo 20 mA Reset Menu Configuration of 4 to 20 mA Cooling Set Point ControlConfiguring Outdoor Air and Space Temperature Reset Configuring Return Temperature ResetMode Keypad SUB Display RED LED Entry ModeOutdoor-Air Temperature Reset To 20-mA Demand Limiting Configuring Demand Limit Item Expansion Comment Entry ConfigurationPRE-START-UP System Check30RAP Minimum Cooler Flow Maximum Cooler Flow Size START-UP and OperationA30-4978 Temperature Limits for Standard 30RAP Units Operating LimitationsOperation Sequence Unit Size 30RAService Electronic ComponentsEXV Steps Unit Size 30RAP EXV StepsA30-4971 Electronic Expansion Valve DetailsCompressor Replacement Refer to Fig Unit Torque SpecificationCooler A30-4972Oil Charge Check Refrigerant Feed ComponentsLWT A30-4973A30-4974 Unit Cutout CUT-IN Factory Settings, High-Pressure Switch FixedCheck Unit Safeties Thermistor Well Temp Voltage Resistance Drop 100,260 143 86K Thermistor vs Resistance DTT DropA30-4975 A30-499A30-4976 AccsyP50 Fault History Last 8 faults P51 Software version Mode Nominal Voltage Control Input Start Jumper A30-4977TB1-TB2 TB13A-TB2Fault Codes PID Parameters Description ModeMotormaster V Program Parameters for Operating Modes Replacement Replacement Part Module MaintenanceReplacement Modules Troubleshooting Advanced Scroll Temperature Protection Label 30RAP Unit Cutout CUT-IN SizeTroubleshooting Symptoms Cause RemedyAlarm and Alert Codes T051T110 T153 T197 Alert GENERATED? CCNCSB EMMCompressor Stuck on Failure Alarms Page Appendix a Display Tables SUB-MODE Display Item Description CommentView RUNVers Appendix a Display TablesStrt Pressures Mode and Sub-Mode Directory SUB-MODE Display Item Description Range Comment CoolHead FRZGEN.O SUB-MODE Display Item Description Comment HP.A HP.BEXV.A EXV.BRset Bcst SUB-MODE Display Item Description Comment Time DateDST HOL.LHD.19 HD.30 SUB-MODE Display Item Description Comment SCH.N SCH.LPER.1 PER.2PER.8 PER.6PER.7 Hist CrntRcrn Appendix B CCN Tables CCN Display Tables Aunit General Unit ParametersCCN Display Tables Circaan Circuit a Analog Parameters Description Value Units Point Name ForcibleAppendix B CCN Tables CCN Display Tables Circban Circuit B Analog ParametersCCN Configuration Tables Unit Unit Configuration CCN Configuration Tables OPTIONS1 Options 1 ConfigurationDescription Value Default Units Point Name CCN Display Tables Options Unit ParametersCCN Configuration Tables OPTIONS2 Options 2 Configuration CCN Configuration Tables Schedovr Timed Override SetupCCN Configuration Tables Display Marquee Display Setup CCN Configuration Tables Mmconf Motormaster ConfigurationCCN Service Tables Service Description Value Units Point Name Description Value Point NameCCN Maintenance Tables Alarms Description Version ValueCCN Maintenance Tables PM-PUMP CCN Maintenance Tables Runtest CCN Maintenance Tables Dualchil Appendix C Factory Settings for Pump and Manual Starters SettingAppendix D Optional Bacnet Communications Wiring Optional BACnet Communications WiringAppendix D Optional Bacnet Communications Wiring Table a SW3 Protocol Switch Settings For MS/TPTable B Baud Selection Table DS8 DS7 DS6 DS5 DS4 DS3Table C MS/TP Wiring Recommendations Specification RecommmendationAWG CL2PCMP Wiring Specifications Recommended Vendors and Part NumbersRmcorp LED Status Table E LED Status IndicatorsRUN LED Error LED Status Control Mode Table G Network Points List108 109 Appendix E Maintenance Summary and LOG Sheets 30RAP Maintenance Interval RequirementsWeekly QuarterlyAppendix E Maintenance Summary and LOG Sheets 30RAP Weekly Maintenance LogPSI 30RAP Monthly Maintenance LogUnit Section Action Entry 30RAP Seasonal Shutdown Log 113Copyright 2010 Carrier Corporation START-UP Checklist for 30RAP Liquid Chiller Remove and use for Job File Project InformationII. Preliminary Equipment Check Design InformationIII. Unit Start-Up Start and Operate Machine. Complete the FollowingDual Chiller Control Only Mode RUN Status Record Software VersionsUnit Configuration Settings OPTIONS1 Options ConfigurationSubmode Item Expansion Display Entry OPT1OPTIONS2 Options Configuration CCN CCN Network ConfigurationHP.A Head Pressure Cmp. Delta Configuration HP.B Head Pressure Cmp. Delta ConfigurationEXV.A Circuit a EXV Configuration EXV.B Circuit B EXV ConfigurationMM Motormaster Configuration Settings EXV.BRset Reset Configuration Settings Slct Setpoint and Ramp Load ConfigurationSetpoint SUB-MODE Keypad Display Comment Entry Expansion
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30RAP010-060 specifications

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