Carrier 30RAP010-060 General, Basic Controls Usage, Unit Sizes, Unit Nominal Capacity Tons, Mode

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GENERAL

This publication contains Controls, Start-Up, Operation, Service, and Troubleshooting information for the 30RAP AquaSnap® air-cooled chillers. See Table 1. These chillers are equipped with ComfortLinkcontrols and electronic expan- sion valves (EXVs).

WARNING

This unit uses a microprocessor-based electronic control system. Do not use jumpers or other tools to short out or bypass components or otherwise depart from recom- mended procedures. Any short-to-ground of the control board or accompanying wiring may destroy the board or electrical component.

Table 1 — Unit Sizes

UNIT

NOMINAL CAPACITY (TONS)

30RAP010

10

30RAP015

14

30RAP018

16

30RAP020

19

30RAP025

24

30RAP030

28

30RAP035

34

30RAP040

39

30RAP045

43

30RAP050

48

30RAP055

53

30RAP060

56

Conventions Used in This Manual — The follow- ing conventions for discussing configuration points for the local display (scrolling marquee or Navigator™ accessory) will be used in this manual.

Point names will be written with the mode name first, then any sub-modes, then the point name, each separated by an arrow symbol (→). Names will also be shown in bold and italics. As an example, the Lead/Lag Circuit Select Point, which is located in the Configuration mode, Option sub-mode, would be written as Configuration OPTNLLCS.

This path name will show the user how to navigate through the local display to reach the desired configuration. The user would scroll through the modes and sub-modes using the

and

keys. The arrow symbol in the path name repre-

sents pressing

ENTER

to move into the next level of the

menu structure.

 

When a value is included as part of the path name, it will be shown at the end of the path name after an equals sign. If the value represents a configuration setting, an explanation will be shown in parenthesis after the value. As an example, ConfigurationOPTNLLCS = 1 (Circuit A leads).

Pressing the ESCAPE and ENTER keys simultaneously will scroll an expanded text description of the point name or value across the display. The expanded description is shown in the local display tables but will not be shown with the path names in text.

The CCN (Carrier Comfort Network®) point names are also referenced in the local display tables for users configuring the unit with CCN software instead of the local display. The CCN tables are located in Appendix B of the manual.

Basic Controls Usage

SCROLLING MARQUEE DISPLAY — The scrolling mar- quee display is the standard interface display to the ComfortLink

Control System for 30RAP units. The display has up and down arrow keys, an ENTER key, and an ESCAPE key. These keys are used to navigate through the different levels of the display structure. Press the ESCAPE key until the highest operating level is displayed to move through the top 11 mode levels indicated by LEDs on the left side of the display. See Fig. 1 and Tables 2-14.

Once within a mode or sub-mode, pressing the ENTER and ESCAPE keys simultaneously will put the scrolling marquee display into expanded text mode where the full mean- ing of all sub-modes, items and their values can be displayed for the current selection. Press the ENTER and ESCAPE keys to return the scrolling marquee display to its default menu of rotating display items (those items in Run StatusVIEW). In addition, the password will be disabled, requiring that it be entered again before changes can be made to password protect- ed items. Press the ESCAPE key to exit out of the expanded text mode.

NOTE: When the Language Selection (ConfigurationDISPLANG), variable is changed, all appropriate display expansions will immediately change to the new language. No power-off or control reset is required when reconfiguring languages.

When a specific item is located, the item name alternates with the value. Press the ENTER key at a changeable item and the value will be displayed. Press ENTER again and the value will begin to flash indicating that the value can be changed. Use the up and down arrow keys to change the value, and confirm the value by pressing the ENTER key.

MODE

 

 

Run Status

 

 

Service Test

 

 

Temperature

 

 

Pressures

 

 

Setpoints

 

 

Inputs

Alarm Status

 

Outputs

ESCAPE

ENTER

Configuration

Time Clock

 

 

Operating Modes

 

 

Alarms

 

 

Fig. 1 — Scrolling Marquee Display

Changing item values or testing outputs is accomplished in the same manner. Locate and display the desired item. Press ENTER so that the item value flashes. Use the arrow keys to change the value or state and press the ENTER key to accept it. Press the ESCAPE key to return to the next higher level of structure. Repeat the process as required for other items.

Items in the Configuration and Service Test modes are pass- word protected. The words ‘PASS’ and ‘WORD’ will alternate on the display when required. The default password is 0111. Press ENTER and the 1111 password will be displayed. Press ENTER again and the first digit will begin to flash. Use the arrow keys to change the number and press ENTER to accept the digit. Continue with the remaining digits of the password. The password can only be changed through CCN operator in- terface software such as ComfortWORKS®, ComfortVIEW™ and Service Tool.

See Tables 2-14 and Appendix A for further details.

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Contents Contents Controls, Start-Up, Operation, Service, and TroubleshootingSafety Considerations ContentsUnit Nominal Capacity Tons GeneralBasic Controls Usage Unit SizesAccessory Navigator Display Module Test Mode RUN Service TemperaturesSET Inputs Outputs Configuration Time Operating Alarms Scrolling Marquee Display Menu StructureStrt Run Status Mode and Sub-Mode DirectoryVers SUB-MODE Keypad Display SUB-ITEM Comment Entry ExpansionCmpa Service Test Mode and Sub-Mode DirectorySUB-MODE Keypad Display Comment Entry Expansion Test OutsTemperature Mode and Sub-Mode Directory Pressure Mode and Sub-Mode DirectorySet Points Mode and Sub-Mode Directory Outputs Mode and Sub-Mode Directory Inputs Mode and Sub-Mode DirectorySUB-MODE Keypad Display Comment Entry Expansion EXV Configuration Mode and Sub-Mode DirectorySUB-MODE Keypad Display Comment Entry Expansion Unit OPT1OPT2 SUB-MODE Keypad Display CommentXXX XXX.X ΔF Time Clock Mode and Sub-Mode Directory DateDST Alarms Mode and Sub-Mode Directory Operating Mode and Sub-Mode DirectoryOperating Modes Mode Item Expansion DescriptionControls Control Module CommunicationCarrier Comfort Network CCN Interface Output Relays CCN Communication Bus WiringThermistor Designations Status InputsCHC AlmrAUX CCBA30-4963 A30-4962Typical Control Box for 30RAP035-060 A30-4964Typical Wiring Schematic, 30RAP018-030 Units Power Wiring A30-4966 Typical Wiring Schematic, 30RAP018-030 Units Control Wiring5283 Typical Wiring Schematic, 30RAP035-060 Units Power WiringA30-5284 Typical Wiring Schematic, 30RAP035-060 Units Control WiringA30-4968 A30-4967Page CEPL130351 30RAP Unit Size Control Capacity Steps Capacity % Deadband MultiplierOperating Envelope for R-410A Compressor A30-4969Cooling Set Point Select A30-497030RAP Unit Size FAN Stages CCN Optional Factory-Installed Hydronic PackControl Methods and Cooling Set Points Control Occupancy Cooling SET Point Select Clsp Type State→PM1E = YES Configuring and Operating Dual Chiller Con Rset Dual Chiller Configuration Master Chiller ExamplePart NumberSUB-MODE Keypad Entry Display Item Expansion Comments Rset Slave Complete Dual Chiller Configuration Slave Chiller ExampleMenu Configuration of 4 to 20 mA Cooling Set Point Control To 20 mA ResetRED LED Entry Mode Configuring Outdoor Air and Space Temperature ResetConfiguring Return Temperature Reset Mode Keypad SUB DisplayOutdoor-Air Temperature Reset To 20-mA Demand Limiting System Check Configuring Demand LimitItem Expansion Comment Entry Configuration PRE-START-UPSTART-UP and Operation A30-497830RAP Minimum Cooler Flow Maximum Cooler Flow Size Unit Size 30RA Temperature Limits for Standard 30RAP UnitsOperating Limitations Operation SequenceUnit Size 30RAP EXV Steps ServiceElectronic Components EXV StepsElectronic Expansion Valve Details A30-4971A30-4972 Compressor Replacement Refer to FigUnit Torque Specification CoolerCheck Refrigerant Feed Components Oil ChargeA30-4973 A30-4974LWT Factory Settings, High-Pressure Switch Fixed Check Unit SafetiesUnit Cutout CUT-IN Thermistor Well Temp Voltage Resistance Drop 100,260 143 Drop 86K Thermistor vs Resistance DTTAccsy A30-4975A30-499 A30-4976P50 Fault History Last 8 faults P51 Software version TB13A-TB2 Mode Nominal Voltage Control Input Start JumperA30-4977 TB1-TB2Fault Codes Parameters Description Mode Motormaster V Program Parameters for Operating ModesPID Maintenance Replacement ModulesReplacement Replacement Part Module Troubleshooting 30RAP Unit Cutout CUT-IN Size Advanced Scroll Temperature Protection LabelSymptoms Cause Remedy TroubleshootingT051 Alarm and Alert CodesT110 T153 T197 EMM Alert GENERATED?CCN CSBCompressor Stuck on Failure Alarms Page RUN Appendix a Display TablesSUB-MODE Display Item Description Comment ViewAppendix a Display Tables StrtVers Pressures Mode and Sub-Mode Directory FRZ SUB-MODE Display Item Description Range CommentCool HeadGEN.O SUB-MODE Display Item Description Comment HP.B HP.AEXV.B EXV.ARset Bcst HOL.L SUB-MODE Display Item Description Comment TimeDate DSTHD.19 HD.30 PER.2 SUB-MODE Display Item Description Comment SCH.NSCH.L PER.1PER.6 PER.7PER.8 Crnt RcrnHist Description Value Units Point Name Forcible Appendix B CCN TablesCCN Display Tables Aunit General Unit Parameters CCN Display Tables Circaan Circuit a Analog ParametersCCN Display Tables Circban Circuit B Analog Parameters Appendix B CCN TablesCCN Display Tables Options Unit Parameters CCN Configuration Tables Unit Unit ConfigurationCCN Configuration Tables OPTIONS1 Options 1 Configuration Description Value Default Units Point NameCCN Configuration Tables Schedovr Timed Override Setup CCN Configuration Tables OPTIONS2 Options 2 ConfigurationCCN Configuration Tables Mmconf Motormaster Configuration CCN Configuration Tables Display Marquee Display SetupCCN Service Tables Service Description Value Point Name Description Value Units Point NameDescription Version Value CCN Maintenance Tables AlarmsCCN Maintenance Tables PM-PUMP CCN Maintenance Tables Runtest CCN Maintenance Tables Dualchil Setting Appendix C Factory Settings for Pump and Manual StartersOptional BACnet Communications Wiring Appendix D Optional Bacnet Communications WiringDS8 DS7 DS6 DS5 DS4 DS3 Appendix D Optional Bacnet Communications WiringTable a SW3 Protocol Switch Settings For MS/TP Table B Baud Selection TableCL2P Table C MS/TP Wiring RecommendationsSpecification Recommmendation AWGWiring Specifications Recommended Vendors and Part Numbers RmcorpCMP Table E LED Status Indicators RUN LED Error LED StatusLED Status Table G Network Points List Control Mode108 109 Quarterly Appendix E Maintenance Summary and LOG Sheets30RAP Maintenance Interval Requirements Weekly30RAP Weekly Maintenance Log Appendix E Maintenance Summary and LOG Sheets30RAP Monthly Maintenance Log Unit Section Action EntryPSI 113 30RAP Seasonal Shutdown LogCopyright 2010 Carrier Corporation Design Information START-UP Checklist for 30RAP Liquid ChillerRemove and use for Job File Project Information II. Preliminary Equipment CheckStart and Operate Machine. Complete the Following III. Unit Start-UpDual Chiller Control Only Record Software Versions Mode RUN StatusOPT1 Unit Configuration SettingsOPTIONS1 Options Configuration Submode Item Expansion Display EntryHP.B Head Pressure Cmp. Delta Configuration OPTIONS2 Options ConfigurationCCN CCN Network Configuration HP.A Head Pressure Cmp. Delta ConfigurationEXV.B EXV.A Circuit a EXV ConfigurationEXV.B Circuit B EXV Configuration MM Motormaster Configuration SettingsSlct Setpoint and Ramp Load Configuration Rset Reset Configuration SettingsSetpoint Entry Expansion SUB-MODE Keypad Display Comment
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30RAP010-060 specifications

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