Carrier 30RAP010-060 specifications Compressor Stuck on Failure Alarms

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IMPORTANT: If the CS is always detecting current, verify that the compressor is on. If the compressor is on, check the contactor and the relay on the MBB. If the compressor is off and there is no current, verify the CSB wiring and replace if necessary.

IMPORTANT: Return to Normal mode and observe com- pressor operation to verify that compressor current sensor is working and condenser fans are energized.

COMPRESSOR STUCK ON FAILURE ALARMS

Circuit A A051, A052

Circuit B A055, A056 — Alarm codes 051, 052, 055, and 056 are for compressors A1, A2, B1, and B2. These alarms oc- cur when the CSB detects current when the compressor should be off. When this occurs, the control turns off the compressor.

If the current sensor board reads ON while the compressor relay has been commanded OFF for a period of 4 continuous seconds, an alarm is generated. These alarms are only moni- tored for a period of 10 seconds after the compressor relay has been commanded OFF. This is done to facilitate a service tech- nician forcing a relay to test a compressor.

In addition, if a compressor stuck failure occurs and the cur- rent sensor board reports the compressor and the request off, certain diagnostics will take place as follows:

1.If any of the compressors are diagnosed as stuck on and the current sensor board is on and the request is off, the control will command the condenser fans to maintain normal head pressure.

2.The control will shut-off all other compressors.

The possible causes include welded contactor or frozen compressor relay on the MBB.

To check out alarms A051-A056:

1.Place the unit in Service Test mode. All compressors should be off.

2.Verify that there is not 24-v at the contactor coil. If there is 24 v at the contactor, check relay on MBB and wiring.

3.Check for welded contactor.

4.Verify CSB wiring.

5.Return to Normal mode and observe compressor opera- tion to verify that compressor current sensor is working and condenser fans are energized.

A060 (Cooler Leaving Fluid Thermistor Failure) — The sensor reading is outside the range of –40 to 245 F (–40 to 118 C) then the alarm will occur. The cause of the alarm is usu- ally a faulty thermistor, a shorted or open thermistor caused by a wiring error, or a loose connection. Failure of this thermistor will shut down the entire unit.

A061 (Cooler Entering Thermistor Failure) — If the sensor reading is outside the range of –40 to 240 F (–40 to116 C) then the alarm will occur. The cause of the alarm is usually a faulty thermistor, a shorted or open thermistor caused by a wiring er- ror, or a loose connection. Failure of this thermistor will shut down the entire unit.

T068, T69 (Circuit A,B Compressor Return Gas Tempera- ture Thermistor Failure) — This alert occurs when the com- pressor return gas temperature sensor is outside the range of –40 to 240 F (–40 to 116 C). Failure of this thermistor will shut down the appropriate circuit.

T073 (Outside Air Temperature Thermistor Failure) — This alert occurs when the outside air temperature sensor is outside the range of –40 to 240 F (–40 to 116 C). Failure of this therm- istor will disable any elements of the control which requires its use.

T074 (Space Temperature Thermistor Failure) — This alert occurs when the space temperature sensor is outside the range

of –40 to 245 F (–40 to 118 C). Failure of this thermistor will disable any elements of the control which requires its use. The cause of the alert is usually a faulty thermistor in the T55, or T58 device, a shorted or open thermistor caused by a wiring er- ror, or a loose connection.

T090 (Circuit A Discharge Pressure Transducer Failure)

T091 (Circuit B Discharge Pressure Transducer Failure) — Alert codes 090 and 091 are for circuits A and B respectively. These alerts occur when the pressure is outside the range of 0.0 to 667.0 psig. A circuit cannot run when this alert is active. Use the scrolling marquee to reset the alert. The cause of the alert is usually a faulty transducer, faulty 5-v power supply, or a loose connection.

T092 (Circuit A Suction Pressure Transducer Failure)

T093 (Circuit B Suction Pressure Transducer Failure)

Alert codes 092 and 093 are for circuits A and B respectively. These alerts occur when the pressure is outside the range of 0.0 to 420.0 psig. A circuit cannot run when this alert is active. Use the scrolling marquee to reset the alert. The cause of the alert is usually a faulty transducer, faulty 5-v power supply, or a loose connection.

T094 (Discharge Gas Thermistor Failure) — This alert oc- curs for units which have the digital compressor installed on circuit A. If discharge gas temperature is open or shorted, the circuit will be shutoff. The alert will reset itself when discharge temperature is less than 250 F (121.1 C). The cause of the alert is usually low refrigerant charge or a faulty thermistor.

T110 (Circuit A Loss of Charge)

T111 (Circuit B Loss of Charge) — Alert codes 110 and 111 are for circuits A and B respectively. These alerts occur when the compressor is OFF and the discharge pressure is less than 26 psig.

T112 (Circuit A High Saturated Suction Temperature)

T113 (Circuit B High Saturated Suction Temperature) — Alert codes 112 and 113 occur when compressors in a circuit have been running for at least 5 minutes and the circuit saturat- ed suction temperature is greater than 70 F (21.1 C). The high saturated suction alert is generated and the circuit is shut down.

T114 (Circuit A Low Superheat)

T115 (Circuit B Low Superheat) — Alert codes 114 and 115 occur when the superheat of a circuit is less than 5 F (2.8 C) for 5 continuous minutes. The low superheat alert is generated and the circuit is shut down.

T116 (Circuit A Low Cooler Suction Temperature)

T117 (Circuit B Low Cooler Suction Temperature) — Alert codes 116 and 117 are for circuits A and B respectively. These alerts are generated if the capacity stages are reduced three times without a 30 minute interval between capacity reductions due to operating mode 7 or mode 8.

T118 (High Discharge Gas Temperature Alert)

A118 (High Discharge Gas Temperature Alarm) — This alert or alarm occurs for units which have the digital compres- sor installed on circuit A. If discharge gas temperature is great- er than 268 F (131.1 C), the circuit will be shut off. The alert will reset itself when discharge temperature is less than 250 F (121.1 C). If this alert occurs 3 times within a day, the A118 alarm will be generated and the alarm must be reset manually. The cause of the alert is usually low refrigerant charge or a faulty thermistor.

T126 (Circuit A High Head Pressure)

T127 (Circuit B High Head Pressure) — Alert codes 126 and 127 are for circuits A and B respectively. These alerts occur when the appropriate saturated condensing temperature is greater than the operating envelope shown in Fig 14. Prior to the alert, the control will shut down one compressor on a circuit if that circuit's saturated condensing temperature is greater than the maximum SCT minus 5° F (2.7° C). If SCT continues to

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Contents Controls, Start-Up, Operation, Service, and Troubleshooting ContentsContents Safety ConsiderationsGeneral Basic Controls UsageUnit Sizes Unit Nominal Capacity TonsAccessory Navigator Display Module Mode RUN Service Temperatures SET Inputs Outputs Configuration Time Operating AlarmsScrolling Marquee Display Menu Structure TestRun Status Mode and Sub-Mode Directory StrtSUB-MODE Keypad Display SUB-ITEM Comment Entry Expansion VersService Test Mode and Sub-Mode Directory SUB-MODE Keypad Display Comment Entry Expansion TestOuts CmpaTemperature Mode and Sub-Mode Directory Pressure Mode and Sub-Mode DirectorySet Points Mode and Sub-Mode Directory Inputs Mode and Sub-Mode Directory Outputs Mode and Sub-Mode DirectoryConfiguration Mode and Sub-Mode Directory SUB-MODE Keypad Display Comment Entry Expansion EXVOPT1 SUB-MODE Keypad Display Comment Entry Expansion UnitSUB-MODE Keypad Display Comment OPT2XXX XXX.X ΔF Time Clock Mode and Sub-Mode Directory DateDST Operating Mode and Sub-Mode Directory Alarms Mode and Sub-Mode DirectoryMode Item Expansion Description Operating ModesControls Control Module CommunicationCarrier Comfort Network CCN Interface CCN Communication Bus Wiring Thermistor DesignationsStatus Inputs Output RelaysAlmr AUXCCB CHCA30-4962 A30-4963A30-4964 Typical Control Box for 30RAP035-060Typical Wiring Schematic, 30RAP018-030 Units Power Wiring Typical Wiring Schematic, 30RAP018-030 Units Control Wiring A30-4966Typical Wiring Schematic, 30RAP035-060 Units Power Wiring 5283Typical Wiring Schematic, 30RAP035-060 Units Control Wiring A30-5284A30-4967 A30-4968Page CEPL130351 Deadband Multiplier 30RAP Unit Size Control Capacity Steps Capacity %A30-4969 Operating Envelope for R-410A CompressorCooling Set Point Select A30-497030RAP Unit Size FAN Stages Optional Factory-Installed Hydronic Pack Control Methods and Cooling Set PointsControl Occupancy Cooling SET Point Select Clsp Type State CCN→PM1E = YES Configuring and Operating Dual Chiller Con Dual Chiller Configuration Master Chiller Example RsetPart NumberSUB-MODE Keypad Entry Display Item Expansion Comments Dual Chiller Configuration Slave Chiller Example Rset Slave CompleteTo 20 mA Reset Menu Configuration of 4 to 20 mA Cooling Set Point ControlConfiguring Outdoor Air and Space Temperature Reset Configuring Return Temperature ResetMode Keypad SUB Display RED LED Entry ModeOutdoor-Air Temperature Reset To 20-mA Demand Limiting Configuring Demand Limit Item Expansion Comment Entry ConfigurationPRE-START-UP System CheckSTART-UP and Operation A30-497830RAP Minimum Cooler Flow Maximum Cooler Flow Size Temperature Limits for Standard 30RAP Units Operating LimitationsOperation Sequence Unit Size 30RAService Electronic ComponentsEXV Steps Unit Size 30RAP EXV StepsA30-4971 Electronic Expansion Valve DetailsCompressor Replacement Refer to Fig Unit Torque SpecificationCooler A30-4972Oil Charge Check Refrigerant Feed ComponentsA30-4973 A30-4974LWT Factory Settings, High-Pressure Switch Fixed Check Unit SafetiesUnit Cutout CUT-IN Thermistor Well Temp Voltage Resistance Drop 100,260 143 86K Thermistor vs Resistance DTT DropA30-4975 A30-499A30-4976 AccsyP50 Fault History Last 8 faults P51 Software version Mode Nominal Voltage Control Input Start Jumper A30-4977TB1-TB2 TB13A-TB2Fault Codes Parameters Description Mode Motormaster V Program Parameters for Operating ModesPID Maintenance Replacement ModulesReplacement Replacement Part Module Troubleshooting Advanced Scroll Temperature Protection Label 30RAP Unit Cutout CUT-IN SizeTroubleshooting Symptoms Cause RemedyAlarm and Alert Codes T051T110 T153 T197 Alert GENERATED? CCNCSB EMMCompressor Stuck on Failure Alarms Page Appendix a Display Tables SUB-MODE Display Item Description CommentView RUNAppendix a Display Tables StrtVers Pressures Mode and Sub-Mode Directory SUB-MODE Display Item Description Range Comment CoolHead FRZGEN.O SUB-MODE Display Item Description Comment HP.A HP.BEXV.A EXV.BRset Bcst SUB-MODE Display Item Description Comment Time DateDST HOL.LHD.19 HD.30 SUB-MODE Display Item Description Comment SCH.N SCH.LPER.1 PER.2PER.6 PER.7PER.8 Crnt RcrnHist Appendix B CCN Tables CCN Display Tables Aunit General Unit ParametersCCN Display Tables Circaan Circuit a Analog Parameters Description Value Units Point Name ForcibleAppendix B CCN Tables CCN Display Tables Circban Circuit B Analog ParametersCCN Configuration Tables Unit Unit Configuration CCN Configuration Tables OPTIONS1 Options 1 ConfigurationDescription Value Default Units Point Name CCN Display Tables Options Unit ParametersCCN Configuration Tables OPTIONS2 Options 2 Configuration CCN Configuration Tables Schedovr Timed Override SetupCCN Configuration Tables Display Marquee Display Setup CCN Configuration Tables Mmconf Motormaster ConfigurationCCN Service Tables Service Description Value Units Point Name Description Value Point NameCCN Maintenance Tables Alarms Description Version ValueCCN Maintenance Tables PM-PUMP CCN Maintenance Tables Runtest CCN Maintenance Tables Dualchil Appendix C Factory Settings for Pump and Manual Starters SettingAppendix D Optional Bacnet Communications Wiring Optional BACnet Communications WiringAppendix D Optional Bacnet Communications Wiring Table a SW3 Protocol Switch Settings For MS/TPTable B Baud Selection Table DS8 DS7 DS6 DS5 DS4 DS3Table C MS/TP Wiring Recommendations Specification RecommmendationAWG CL2PWiring Specifications Recommended Vendors and Part Numbers RmcorpCMP Table E LED Status Indicators RUN LED Error LED StatusLED Status Control Mode Table G Network Points List108 109 Appendix E Maintenance Summary and LOG Sheets 30RAP Maintenance Interval RequirementsWeekly QuarterlyAppendix E Maintenance Summary and LOG Sheets 30RAP Weekly Maintenance Log30RAP Monthly Maintenance Log Unit Section Action EntryPSI 30RAP Seasonal Shutdown Log 113Copyright 2010 Carrier Corporation START-UP Checklist for 30RAP Liquid Chiller Remove and use for Job File Project InformationII. Preliminary Equipment Check Design InformationIII. Unit Start-Up Start and Operate Machine. Complete the FollowingDual Chiller Control Only Mode RUN Status Record Software VersionsUnit Configuration Settings OPTIONS1 Options ConfigurationSubmode Item Expansion Display Entry OPT1OPTIONS2 Options Configuration CCN CCN Network ConfigurationHP.A Head Pressure Cmp. Delta Configuration HP.B Head Pressure Cmp. Delta ConfigurationEXV.A Circuit a EXV Configuration EXV.B Circuit B EXV ConfigurationMM Motormaster Configuration Settings EXV.BRset Reset Configuration Settings Slct Setpoint and Ramp Load ConfigurationSetpoint SUB-MODE Keypad Display Comment Entry Expansion
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30RAP010-060 specifications

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