Carrier 30RAP010-060 Alert GENERATED?, Ccn, Csb, Emm, Ewt, Exv, Hsm, Lcw, Lwt, Mbb, Oat

Page 71

Table 42 — Alarm and Alert Codes (cont)

ALARM/

ALARM

 

WHY WAS THIS

ACTION TAKEN

RESET

PROBABLE

ALERT

OR

DESCRIPTION

ALARM

BY CONTROL

METHOD

CAUSE

CODE

ALERT

 

GENERATED?

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Strainer Service

 

 

 

 

 

Strainer Blowdown

Countdown (S.T.DN)

 

 

Routine strainer

T302

 

expired. Complete strainer

 

 

Alert

Scheduled

None

Automatic

maintenance

blowdown and enter 'YES'

 

 

Maintenance Due

 

 

required

 

 

for Strainer Maintenance

 

 

 

 

 

 

 

 

 

 

 

Done (S.T.MN) item.

 

 

 

 

 

 

 

 

 

 

 

 

 

Coil Service Countdown

 

 

 

 

 

 

(C.L.DN) expired.

 

 

Routine condenser

T303

 

Condenser Coil

Complete condenser coil

 

 

Alert

None

Automatic

coil maintenance

Maintenance Due

cleaning and enter 'YES'

 

 

 

 

required

 

 

 

for Coil Maintenance Done

 

 

 

 

 

 

 

 

 

 

 

(C.L.MN) item.

 

 

 

 

 

 

 

 

 

 

T500

Alert

Current Sensor Board

Alert occurs when CSB out-

Compressor A1 shut

Automatic

CSB failure.

A1 Failure

put is a constant high value

down

Wiring error.

 

 

 

 

 

 

 

 

 

 

T501

Alert

Current Sensor Board

Alert occurs when CSB out-

Compressor A2 shut

Automatic

CSB failure.

A2 Failure

put is a constant high value

down

Wiring error.

 

 

 

 

 

 

 

 

 

 

T502

Alert

Current Sensor Board

Alert occurs when CSB out-

Compressor A3 shut

Automatic

CSB failure.

A3 Failure

put is a constant high value

down

Wiring error.

 

 

 

 

 

 

 

 

 

 

T503

Alert

Current Sensor Board

Alert occurs when CSB out-

Compressor B1 shut

Automatic

CSB failure.

B1 Failure

put is a constant high value

down

Wiring error.

 

 

 

 

 

 

 

 

 

 

T504

Alert

Current Sensor Board

Alert occurs when CSB out-

Compressor B2 shut

Automatic

CSB failure.

B2 Failure

put is a constant high value

down

Wiring error.

 

 

 

 

 

 

 

 

 

 

T505

Alert

Current Sensor Board

Alert occurs when CSB out-

Compressor B3 shut

Automatic

CSB failure.

B3 Failure

put is a constant high value

down

Wiring error.

 

 

 

T950

Alert

Loss of Communication

No communications have

WSM forces removed.

Automatic

Failed module, wiring

 

 

with Water System

been received by the MBB

Chiller runs under own

 

error, failed

 

 

Manager

within 5 minutes of last

control

 

transformer, loose

 

 

 

transmission

 

 

connection plug,

 

 

 

 

 

 

wrong address

 

 

 

 

 

 

 

T951

Alert

Loss of Communication

No communications have

CSM forces removed.

Automatic

Failed module, wiring

 

 

with Chillervisor System

been received by the MBB

Chiller runs under own

 

error, failed

 

 

Manager

within 5 minutes of last

control

 

transformer, loose

 

 

 

transmission

 

 

connection plug,

 

 

 

 

 

 

wrong address

 

 

 

 

 

 

 

T952

Alert

Loss of Communication

No communications have

HSM forces removed.

Automatic

Failed module, wiring

 

 

with Hydronic System

been received by the MBB

Chiller runs under own

 

error, failed

 

 

Manager

within 5 minutes of last

control

 

transformer, loose

 

 

 

transmission

 

 

connection plug,

 

 

 

 

 

 

wrong address

 

LEGEND FOR TABLE 42

 

 

 

 

CCN

Carrier Comfort Network

 

 

 

 

CSB

Current Sensor Board

 

 

 

 

EEPROM — Electronic Eraseable Programmable Read Only Memory

 

 

 

EMM

Energy Management Module

 

 

 

 

EWT

Entering Fluid Temperature

 

 

 

 

EXV

Electronic Expansion Valve

 

 

 

 

HSM

Hydronic System Manager

 

 

 

 

LCW

Leaving Chilled Water

 

 

 

 

LWT

Leaving Fluid Temperature

 

 

 

 

MBB

Main Base Board

 

 

 

 

OAT

Outdoor-Air Temperature

 

 

 

 

SCT

Saturated Condensing Temperature

 

 

 

 

WSM

Water System Manager

 

 

 

 

COMPRESSOR FAILURE ALERTS

T051, T052 (Circuit A Compresser Failures)

T055, T056 (Circuit B Compressor Failures) — Alert codes 051, 052, 055, and 056 are for compressors A1, A2, B1, and B2 respectively. These alerts occur when the current sensor (CS) does not detect compressor current during compressor op- eration. When this occurs, the control turns off the compressor.

If the current sensor board reads OFF while the compressor relay has been commanded ON, an alert is generated.

POSSIBLE CAUSES

Compressor Overload — Either the compressor internal over- load protector is open or the external overload protector (Kri- wan module) has activated. The external overload protector modules are mounted in the compressor wiring junction box. Temperature sensors embedded in the compressor motor wind- ings are the inputs to the module. The module is powered with 24 vac from the units main control box. The module output is a normally closed contact that is wired in series with the com- pressor contactor coil. In a compressor motor overload condi- tion, contact opens, deenergizing the compressor contactor.

Low Refrigerant Charge — If the compressor operates for an extended period of time with low refrigerant charge, the com- pressor ASTP device will open, which will cause the compres- sor to trip on its overload protection device.

Circuit Breaker Trip — The compressors are protected from short circuit by a breaker in the control box.

Wiring Error — A wiring error might not allow the compres- sor to start.

To check out alerts T051-T056:

1.Turn on the compressor in question using Service Test mode. If the compressor does not start, then most likely the problem is one of the following: HPS open, open in- ternal protection, circuit breaker trip, incorrect safety wir- ing, or incorrect compressor wiring.

2.If the compressor does start, verify it is rotating in the cor- rect direction.

IMPORTANT: Prolonged operation in the wrong direction can damage the compressor. Correct rotation can be veri- fied by a gage set and looking for a differential pressure rise on start-up.

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Contents Contents Controls, Start-Up, Operation, Service, and TroubleshootingSafety Considerations ContentsUnit Nominal Capacity Tons GeneralBasic Controls Usage Unit SizesAccessory Navigator Display Module Test Mode RUN Service TemperaturesSET Inputs Outputs Configuration Time Operating Alarms Scrolling Marquee Display Menu StructureStrt Run Status Mode and Sub-Mode DirectoryVers SUB-MODE Keypad Display SUB-ITEM Comment Entry ExpansionCmpa Service Test Mode and Sub-Mode DirectorySUB-MODE Keypad Display Comment Entry Expansion Test OutsSet Points Mode and Sub-Mode Directory Temperature Mode and Sub-Mode DirectoryPressure Mode and Sub-Mode Directory Outputs Mode and Sub-Mode Directory Inputs Mode and Sub-Mode DirectorySUB-MODE Keypad Display Comment Entry Expansion EXV Configuration Mode and Sub-Mode DirectorySUB-MODE Keypad Display Comment Entry Expansion Unit OPT1OPT2 SUB-MODE Keypad Display CommentXXX XXX.X ΔF DST Time Clock Mode and Sub-Mode DirectoryDate Alarms Mode and Sub-Mode Directory Operating Mode and Sub-Mode DirectoryOperating Modes Mode Item Expansion DescriptionCarrier Comfort Network CCN Interface ControlsControl Module Communication Output Relays CCN Communication Bus WiringThermistor Designations Status InputsCHC AlmrAUX CCBA30-4963 A30-4962Typical Control Box for 30RAP035-060 A30-4964Typical Wiring Schematic, 30RAP018-030 Units Power Wiring A30-4966 Typical Wiring Schematic, 30RAP018-030 Units Control Wiring5283 Typical Wiring Schematic, 30RAP035-060 Units Power WiringA30-5284 Typical Wiring Schematic, 30RAP035-060 Units Control WiringA30-4968 A30-4967Page CEPL130351 30RAP Unit Size Control Capacity Steps Capacity % Deadband MultiplierOperating Envelope for R-410A Compressor A30-496930RAP Unit Size FAN Stages Cooling Set Point SelectA30-4970 CCN Optional Factory-Installed Hydronic PackControl Methods and Cooling Set Points Control Occupancy Cooling SET Point Select Clsp Type State→PM1E = YES Configuring and Operating Dual Chiller Con Rset Dual Chiller Configuration Master Chiller ExampleSUB-MODE Keypad Entry Display Item Expansion Comments PartNumber Rset Slave Complete Dual Chiller Configuration Slave Chiller ExampleMenu Configuration of 4 to 20 mA Cooling Set Point Control To 20 mA ResetRED LED Entry Mode Configuring Outdoor Air and Space Temperature ResetConfiguring Return Temperature Reset Mode Keypad SUB DisplayOutdoor-Air Temperature Reset To 20-mA Demand Limiting System Check Configuring Demand LimitItem Expansion Comment Entry Configuration PRE-START-UP30RAP Minimum Cooler Flow Maximum Cooler Flow Size START-UP and OperationA30-4978 Unit Size 30RA Temperature Limits for Standard 30RAP UnitsOperating Limitations Operation SequenceUnit Size 30RAP EXV Steps ServiceElectronic Components EXV StepsElectronic Expansion Valve Details A30-4971A30-4972 Compressor Replacement Refer to FigUnit Torque Specification CoolerCheck Refrigerant Feed Components Oil ChargeLWT A30-4973A30-4974 Unit Cutout CUT-IN Factory Settings, High-Pressure Switch FixedCheck Unit Safeties Thermistor Well Temp Voltage Resistance Drop 100,260 143 Drop 86K Thermistor vs Resistance DTTAccsy A30-4975A30-499 A30-4976P50 Fault History Last 8 faults P51 Software version TB13A-TB2 Mode Nominal Voltage Control Input Start JumperA30-4977 TB1-TB2Fault Codes PID Parameters Description ModeMotormaster V Program Parameters for Operating Modes Replacement Replacement Part Module MaintenanceReplacement Modules Troubleshooting 30RAP Unit Cutout CUT-IN Size Advanced Scroll Temperature Protection LabelSymptoms Cause Remedy TroubleshootingT051 Alarm and Alert CodesT110 T153 T197 EMM Alert GENERATED?CCN CSBCompressor Stuck on Failure Alarms Page RUN Appendix a Display TablesSUB-MODE Display Item Description Comment ViewVers Appendix a Display TablesStrt Pressures Mode and Sub-Mode Directory FRZ SUB-MODE Display Item Description Range CommentCool HeadGEN.O SUB-MODE Display Item Description Comment HP.B HP.AEXV.B EXV.ARset Bcst HOL.L SUB-MODE Display Item Description Comment TimeDate DSTHD.19 HD.30 PER.2 SUB-MODE Display Item Description Comment SCH.NSCH.L PER.1PER.8 PER.6PER.7 Hist CrntRcrn Description Value Units Point Name Forcible Appendix B CCN TablesCCN Display Tables Aunit General Unit Parameters CCN Display Tables Circaan Circuit a Analog ParametersCCN Display Tables Circban Circuit B Analog Parameters Appendix B CCN TablesCCN Display Tables Options Unit Parameters CCN Configuration Tables Unit Unit ConfigurationCCN Configuration Tables OPTIONS1 Options 1 Configuration Description Value Default Units Point NameCCN Configuration Tables Schedovr Timed Override Setup CCN Configuration Tables OPTIONS2 Options 2 ConfigurationCCN Configuration Tables Mmconf Motormaster Configuration CCN Configuration Tables Display Marquee Display SetupCCN Service Tables Service Description Value Point Name Description Value Units Point NameDescription Version Value CCN Maintenance Tables AlarmsCCN Maintenance Tables PM-PUMP CCN Maintenance Tables Runtest CCN Maintenance Tables Dualchil Setting Appendix C Factory Settings for Pump and Manual StartersOptional BACnet Communications Wiring Appendix D Optional Bacnet Communications WiringDS8 DS7 DS6 DS5 DS4 DS3 Appendix D Optional Bacnet Communications WiringTable a SW3 Protocol Switch Settings For MS/TP Table B Baud Selection TableCL2P Table C MS/TP Wiring RecommendationsSpecification Recommmendation AWGCMP Wiring Specifications Recommended Vendors and Part NumbersRmcorp LED Status Table E LED Status IndicatorsRUN LED Error LED Status Table G Network Points List Control Mode108 109 Quarterly Appendix E Maintenance Summary and LOG Sheets30RAP Maintenance Interval Requirements Weekly30RAP Weekly Maintenance Log Appendix E Maintenance Summary and LOG SheetsPSI 30RAP Monthly Maintenance LogUnit Section Action Entry 113 30RAP Seasonal Shutdown LogCopyright 2010 Carrier Corporation Design Information START-UP Checklist for 30RAP Liquid ChillerRemove and use for Job File Project Information II. Preliminary Equipment CheckStart and Operate Machine. Complete the Following III. Unit Start-UpDual Chiller Control Only Record Software Versions Mode RUN StatusOPT1 Unit Configuration SettingsOPTIONS1 Options Configuration Submode Item Expansion Display EntryHP.B Head Pressure Cmp. Delta Configuration OPTIONS2 Options ConfigurationCCN CCN Network Configuration HP.A Head Pressure Cmp. Delta ConfigurationEXV.B EXV.A Circuit a EXV ConfigurationEXV.B Circuit B EXV Configuration MM Motormaster Configuration SettingsSlct Setpoint and Ramp Load Configuration Rset Reset Configuration SettingsSetpoint Entry Expansion SUB-MODE Keypad Display Comment
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30RAP010-060 specifications

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