Campbell Hausfeld WF2010 operating instructions General Safety Con’t

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! DANGER

Wire Feed Arc Welder

General Safety (Con’t)

!WARNING

Always keep a fire extinguisher accessible while performing arc welding operations.

Before starting or servicing any electric arc welder, read and understand all instructions. Failure to follow safety precautions or instructions can cause equipment damage and/or serious personal injury or death.

All installation, maintenance, repair and operation of this equipment should be performed by qualified persons only in accordance with national, state, and local codes.

!WARNING

Improper use of electric arc welders can cause electric shock, injury, and death! Take all

precautions described in this manual to reduce the possibility of electric shock.

Verify that all components of the arc welder are clean and in good condition prior to operating the welder. Be sure that the insulation on all cables, wire feed gun, and power cords is not damaged. Always repair or replace damaged components before operating the welder. Always keep welder panels, shields, etc. in place when operating the welder.

Always wear dry, protective clothing and welding gloves, and insulated footwear.

Always operate the welder in a clean, dry, well ventilated area. Do not operate the welder in humid, wet, rainy, or poorly ventilated areas.

Be sure that the work piece is properly supported and grounded prior to beginning any electric arc welding operation.

Coiled welding cable should be spread out before use to avoid overheating and damage to insulation.

Never immerse the wire or wire feed

gun in water. If the welder becomes wet for any reason, be absolutely certain that it is completely clean and dry prior to attempting use!

Always shut the equipment off and unplug the power prior to moving the unit.

Always attach the work lead first.

Verify that the work piece is securely grounded.

Always shut off electric arc welding equipment when not in use and cut off any excess wire from the wire feed gun.

Never allow any part of the body to touch the flux core wire and ground or grounded work piece at the same time.

When crouching, kneeling or at elevations, be sure to insulate all conductive parts, wear appropriate protective clothing, and take precautions to prevent injury from falls.

Never attempt to use this equipment at current settings or duty cycles higher than those specified on the equipment labels.

Never use an electric arc welder to thaw frozen pipes.

! WARNING

Flying sparks and hot metal can cause injury. As welds cool, slag can be thrown off. Take all

precautions described in this manual to reduce the possibility of injury from flying sparks and hot metal.

Wear ANSI approved face shield or safety glasses with side shield protection when chipping or grinding metal parts.

Wear ear plugs when welding overhead to prevent spatter or slag from falling into ears.

! WARNING

Electric arc welding operations produce

intense light and heat and ultraviolet (UV)

rays. This intense light

and UV rays can cause injury to eyes

and skin. Take all precautions described in this manual to reduce the possibility of injury to eyes and skin.

All persons operating this equipment or in the area while equipment is in use must wear protective welding gear including: welding helmet or shield with at least shade 10 filter, flame resistant clothing, leather welding gloves, and full foot protection.

Never look at arc

!WARNING welding operations without eye protection as described above. Never use a shade filter lens that is cracked, broken, or rated below number 10. Warn others in the area not to look at the arc.

!WARNING

Electric arc welding operations cause sparks and heat metal to temperatures that can

cause severe burns! Use protective gloves and clothing when performing any metal working operation. Take all precautions described in this manual to reduce the possibility of skin and clothing burns.

Make sure that all persons in the welding area are protected from heat, sparks, and ultraviolet rays.

Never touch work pieces until completely cooled.

!WARNING

Heat and sparks produced during electric arc welding and other metal working

operations can ignite flammable and explosive materials! Take all precautions described in this manual to reduce the possibility of flames and explosions.

Remove all flammable materials within 35 feet (10.7 meters) of welding arc. If removal is not possible, tightly cover flammable materials with fire proof covers.

Do not operate any electric arc welder in areas where flammable or explosive vapors may be present.

Take precautions to be sure that flying sparks and heat do not cause flames in hidden areas, cracks, behind bulkheads, etc.

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Contents Unpacking General SafetyDescription Circuit RequirementsGeneral Safety Con’t Work Clamp InstallationAssembly Contact Tip Markings Flux Core Wire InstallationOperation Duty Cycle / Thermostatic ProtectionWelding Guidelines MaintenanceOperation Con’t Wire Speed Wire Type and SizeFLUX-CORED Wire Slag Removal FLUX-CORED Wire onlyPull Push Supply Cable ReplacementPush VS Pull Technique Troubleshooting Chart Welder Troubleshooting Chart WeldsLimited 5-3-1 Warranty WF2010 Wiring DiagramFor Replacement Parts, call Glossary of Welding Terms Shielded Metal Arc WeldingWire Feed Arc Welder Model WF2010 Instructions D’Utilisation & Manuel De Pièces De Rechange Commandes et PiècesDétachées Disjoncteur ouGénéralités Sur La Sécurité Suite 14 FrNormes DE Sécurité Additionnelles MontageSuite Endroit16 Fr FonctionnementFacteur D’UTILISATION/ Protection Thermostatique Généralités Fonctionnement SuiteDirectives De Soudage Principes Du Soudage à L’ArcDirectives De Soudage Suite Tirer Pousser Remplacement du cordon d’alimentation électriqueTechnique Pousser VS Tirer 19 Fr20 Fr Guide de dépannage SoudeurGuide de dépannage Soudures 21 Fr Schéma dinstallation de fils WF2010Garantie Limitée Nº de Numéro Réf Description De pièces Qté 22 FrLexique de Termes de Soudage 24 Fr Para desempacar DescripciónMedidas de Seguridad Requerimientos eléctricos26 Sp Medidas deSeguridad Con’t Ensamblaje Medidas de Seguridad Con’tInstalación Abrazadera de Trabajo Ensamblaje Con’tFuncionamiento Instalacion DEL AlambreEspesor Ajuste de Del Metal Calor Calibre Bajo MantenimientoCambio del Alambre de Abastecimiento AltoInstrucciones para Soldar Técnicas Básicas para Soldar con ArcosPasos Instrucciones para Soldar ContinuaciónPosiciones Para Soldar Tecnica Usada Para Soldar32 Sp Diagnostico Diagóstico de Averías-SoldadoraDiagóstico de Averías-Soldadura Garantía Limitada 33 SpNo. de Descripción WF2010 Ctd 34 SpGlosario de terminología usada por soldadores Soldar con Arcos de TungstenoNotas