Carrier 50PEC09-18 specifications Pre-Start-Up, Temporary Connection for Flushing System Piping

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2.Install shut-off/balancing valves and unions at each unit to allow unit removal for servicing.

NOTE: If flex hoses are used, unions are not necessary.

3.Install strainers at the inlet of each system circulating pump.

IMPORTANT: Since loop temperatures are normally between 60 and 90 F, pipe sweating and heat loss do not occur at normal ambient temperature conditions. Insulation must be installed on loop water piping on those sections that run through unheated areas or are located outside the building. If loop temperatures are expected below the ambient dew point, the optional internal insulation (extended range) package must be ordered.

CAUTION

DO NOT bend or kink supply lines or hoses. Damage to unit may result.

4.Before making the final water connections, flush the sys- tem as described in the Pre-Start-Up section of this manual. After flushing the system, connect piping and hoses to the proper supply, return and condensate connec- tions of the unit.

NOTE: When necessary, use adapters to connect hoses.

5.Install any other system components, as required, follow- ing manufacturer’s instructions.

6.Reinstall the front cabinet by carefully lowering the front cabinet over the chassis onto the backplate.

Step 7 — Install Condensate Piping — Connect the unit condensate drain to the building condensate drain with a flexible, nonpressure-rated5/8-in. (16 mm) ID plastic hose. Avoid kinks in this hose to ensure an unobstructed flow of con- densate from the unit to the drain.

The horizontal run of the condensate hose is usually too short to pose any drainage problems, however, the horizontal run of condensate line should be pitched at least 1 in. for every 10 ft of run (in the direction of flow). Avoid low points and un- pitched piping since dirt collects in these areas and may cause stoppage and overflow.

Field installation of a trap or vent is not required unless specified by local codes. The 50PEC units are designed in a blow-thru configuration. The condensate drain pan is located on the outlet side of the blower so that the pressure in the drain pan is higher than the atmospheric pressure.

1/2” Flexible Hose

PRE-START-UP

System Cleaning and Flushing — Cleaning and flushing the unit and system is the single most important step to ensure proper start-up and continued efficient operation of the system.

WARNING

To prevent injury or death due to electrical shock or contact with moving parts, open unit disconnect before servicing unit.

Follow the instructions below to properly clean and flush the system:

CAUTION

DO NOT FLUSH SYSTEM THROUGH THE UNIT!

1.Verify that electrical power to the units is disconnected, and that the circulation pump is deenergized.

2.Connect the supply hose directly to the return riser valve. Use a single length of flexible hose, as shown in Fig. 35.

NOTE: If the length of hose is too short (i.e., the resulting con- nection would exceed the minimum bend radius of the hose), substitute two lengths of flexible hose joined together with a field-supplied, standard NPT coupling and the flare-fitting-to- pipe adapters provided with the hose kit (Fig. 35).

3.Open all air vents. Fill the system with water. Do not al- low system to overflow. Bleed all air from the system. Check the system for leaks and repair appropriately.

4.Check and adjust the water and air level in the expansion tank.

5.Verify all strainers are in place. Start the pumps, and sys- tematically check each vent to ensure all air is bled from the system.

6.Verify make-up water is available. Adjust make-up water appropriately to replace the air that was bled from the system. Pressure test and inspect the system for leaks and make any necessary repairs. Check and adjust the water and air level in the expansion tank.

7.Open a drain at the lowest point in the system. Adjust the make-up water replacement rate to equal the rate of bleed. Continue to bleed the system until the water appears clean or for at least three hours, whichever is longest; then, completely drain the system.

Brass Adapter

(1/2” MPT x 1/2”

Male Flare)

Supply Valve

Return Valve

Floor Line

NOTE: Use standard coupling (field-supplied) and hose adapters to join 2 hoses.

Fig. 35 — Temporary Connection for Flushing System Piping

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Contents Safety Considerations ContentsInstallation General50PEC Physical Data Water OUT OUTCondensate A50-833522.2 OD WaterA50-8337 A50-8338Damper Opening A50-833950PEC18 Bottom Return Cabinet Dimensions Right Hand Piping 50PEC09-15 Bottom Return Cabinet Dimensions Left Hand Piping 50PEC18 Bottom Return Cabinet Dimensions Left Hand Piping 50PEC09-15 Front Return Cabinet Dimensions Right Hand Piping 50PEC18 Front Return Cabinet Dimensions Right Hand Piping A50-8345 50PEC09-15 Front Return Cabinet Dimensions Left Hand Piping50PEC18 Front Return Cabinet Dimensions Left Hand Piping A50-8347 Optional Autoflow Valve Motorized 50PEC09-15 Chassis Dimensions Front ReturnOptional Disconnect Box Autoflow Optional FusedOptional Motorized Water Valve Optional Autoflow50PEC18 Chassis Dimensions Front Return Mount Unit Wire Electrical Connections09-18 A50-8452A50-8327.eps Sensor, Water Coil Freeze Protection A50-8328Night Low Limit Switch A50-8329Return Air Sensor Blower Motor Wiring NLL PremierLink Controller Applications with Complete C Control A50-8355 8354 A50LWT 8353 Wshp Open Control A50-8380Electrical Data 50PEC Units Wire Low Voltage ConnectionsA50-7467tf A50-8441Recommended Thermostat Wire Sizes Field-Supplied Sensors for Wshp Open ControllerSPT Sensors Rnet Wiring Specifications Install Supply and Return PipingRnet Wiring A50-8443Temporary Connection for Flushing System Piping PRE-START-UPMin Ambient Air Rated Ambient Air Max Ambient Air Air and Water LimitsMin Entering Air Rated Entering Air, dry bulb/wet bulb Max Entering Air, dry bulb/wet bulbWater Quality Guidelines Deluxe D Control Jumper Settings See , 20, Complete C Control Jumper Settings See , 18,DIP Switch Block S2 Accessory 1 Relay Options Field Selectable InputsSTART-UP DIP Switch Block S2 Accessory 2 Relay OptionsUnit Start-Up/Cooling Operating LimitsBACview6 Display Interface Unit Start-Up with Wshp Open ControlsGPM Coaxial Water Pressure DropAntifreeze Percentages by Volume Approximate Fluid Volume gal Per 100 ft of PipeOperation Units with Aquazone Complete C ControlUnits with Wshp Open Multiple Protocol Page Complete C and Deluxe D Board System Test Aquazone Deluxe D Control LED Indica Complete C Control LED Code and Fault DescriptionsService Gravity Flow Method Refrigerant Charging TroubleshootingAir Coil Fan Motor Removal Replacing the Wshp Open Controller’s BatFault Heating Cooling Possible Cause Solution TroubleshootingUnit Does Not Operate Alarm Status Appendix a Wshp Open Screen ConfigurationStatus SensorMaintenance Appendix a Wshp Open Screen ConfigurationSystem Settings ConfigurationSchedule Optimal StartAppendix a Wshp Screen Open Configuration ServiceTest Point Name Password Editable Range Default Level Configuration ServiceAlarm High Alarm LimitPage Page Copyright 2009 Carrier Corporation II. START-UP 50PEC Unit START-UP ChecklistCooling Cycle Analysis Heating Cycle AnalysisA50-8453 A50-8454
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