Grizzly G0453, G0454 owner manual Dust Collection Test Run, Check Gearbox Oil

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Dust Collection

 

Test Run

 

 

 

 

 

 

DO NOT operate the Model G0453/G0454 without an adequate dust collection system. This planer creates substantial amounts of wood dust while operating. Failure to use a dust collection system can result in short and long-term respiratory illness.

Recommended CFM at Dust Port

G0453..........................................400 CFM

G0454..........................................625 CFM

Do not confuse this CFM recommendation with the rating of the dust collector. To determine the CFM at the dust port, you must consider these variables: (1) CFM rating of the dust collector,

(2) hose type and length between the dust col- lector and the machine, (3) number of branches or wyes, and (4) amount of other open lines throughout the system. Explaining how to cal- culate these variables is beyond the scope of this manual. Consult an expert or purchase a good dust collection "how-to" book.

Check Gearbox Oil

It is critical that you make sure there is oil in the gearbox before proceeding with the test run. Refer to the Lubrication instructions for the gearbox on Page 32 for more details on which type of oil to use, how much to use, and where to put it.

GEARBOXES MUST

BE FILLED WITH OIL!

NO OIL SHIPPED WITH

MACHINE!

Requires 80W–90W

or Equivalent

Gear Oil.

Once the assembly is complete, test run your machine to make sure it runs properly and is ready for regular operation. The test run consists of verifying the following: 1) The motor powers up and runs correctly and 2) the stop button safety feature works correctly.

If, during the test run, you cannot easily locate the source of an unusual noise or vibration, stop using the machine immediately, then review Troubleshooting on Page 33.

If you cannot find a remedy, contact our Tech Support at (570) 546-9663 for assistance.

Before starting the planer, make sure you have performed the preceding assembly and adjustment instructions, and you have read through the rest of the manual and are familiar with the various functions and safety features on this machine. Failure to follow this warning could result in serious personal injury or even death!

To test run the machine:

1.Make sure you understand the safety instruc- tions at the beginning of the manual and that the machine is set up properly.

2.Make sure all tools and objects used during set up are cleared away from the machine.

3.Make sure the gearbox has the correct amount of oil (refer to Gearbox Oil on Page 32 for detailed instructions).

G0453/G0454 (Mfg. Since 3/08)

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Contents Model G0453/G0454 15 & 20 Mobile Planers Page Table of Contents Machine Description IntroductionManual Accuracy Contact Info ON/OFF IdentificationInternal Components Machine Data Sheet Other G0454 Machine Data Sheet Knife Adjustment Jack Screws and Springs Safety Instructions for Machinery SafetyUnattended OPERATION. Never­ leave­ Additional Safety Instructions for Planers G0453 220V Circuit Requirements Power SupplyAvailability Full-Load Current RatingG0454 Grounding InstructionsExtension Cords G0453Description Qty SetupNeeded for Setup UnpackingG0454 Hardware and Tools not shown InventoryBox Inventory Figure Qty Basic steps for removing rust preventative CleanupBefore cleaning, gather the following Site Considerations To assemble your planer AssemblyLifting & Moving Base Unit Attaching magnetic switch Foot pedal and caster installed G0453/G0454 Mfg. Since 3/08 Check Gearbox Oil Dust Collection Test RunRe-Tension V-Belts Recommended AdjustmentsFactory adjustments that should be verified Operation Overview OperationsWorkpiece Inspection Planing TipsSpecies Hardness Wood Hardness Feed RateBed Roller Height Depth of CutDisconnect Planer from Power To adjust the bed rollersG2790 Universal Knife Grinder AccessoriesG8982-Roller Table T20502 T20452 T20503 T20448 T20456 H0736Schedule MaintenanceCleaning Protecting Table Height Worm Gear LubricationFeed Roller Bushings Columns and LeadscrewsGearbox Oil Table Height Chain & SprocketsDrive Chain & Sprockets Motor & Electrical ServiceTroubleshooting Amount of snipe Machine OperationAdjust the height of the chip breaker or pressure bar Tools Needed Qty Setting/Replacing KnivesTo adjust the height of the knives To tension/replace the V-belts Belt Tensioning ReplacementPage Table Height Chain Tension To adjust the table height chain tensionDist. Below Knife Edge at BDC Figure Using a RotacatorFeed Rollers, Chip Breaker & Pressure Bar Heights Adjustment Jam Nut Set Screw Using Wood Blocks Positioning Chip Deflector To adjust the chip deflector gapRoller Spring Tension To re-position the scale Scale CalibrationAnti-Kickback Fingers To check/re-align pulleys Pulley AlignmentWiring Safety Instructions WiringMagnetic ON/OFF Switch G0453 Wiring DiagramNHD BTH-21 G0454 Wiring DiagramParts Description G0453 Headstock Parts ListG0453 Table Breakdown G0453 Columns Breakdown G0453 Cabinet Stand Breakdown G0453 Cabinet Stand Parts List G0453 Gearbox Breakdown G0453 Label Placement G0454 Headstock Breakdown G0454 Headstock Parts List PN01M HEX NUT M6-1 PSS25M SET Screw M6-1 X PB09M G0454 Table Breakdown 310 G0454 Columns BreakdownG0454 Cabinet Stand Breakdown G0454 Cabinet Stand Parts List 538 G0454 Gearbox BreakdownG0454 Label Placement G0453/G0454 Mfg. Since 3/08 Comments Warranty CardBOX BELLINGHAM, WA Grizzly INDUSTRIAL, INCWarranty and Returns Warranty and ReturnsOrder Hours a DAY