Grizzly G0453, G0454 owner manual Additional Safety Instructions for Planers

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Additional Safety Instructions for Planers

OWNER'S MANUAL. This machine presents sig- nificant safety hazards to untrained users. Read and understand this entire manual before starting the planer.

KICKBACK. Be familiar with kickback. Kickback happens when the workpiece is thrown towards the operator at a high rate of speed. Until you have a clear understanding of kickback and how it occurs, DO NOT operate this planer!

REACHING INSIDE PLANER. To avoid seri- ous personal injury from spinning knives, never remove guards or reach inside the planer while it is connected to power.

DULL/DAMAGED KNIVES. Only use sharp, undamaged knives. Kickback may occur and the cutting results will be poor if the planer is operated with dull or damaged knives.

BODY PLACEMENT. To avoid getting hit if a kickback occurs, always stand to one side of the planer during the entire operation.

PLANING CORRECT MATERIAL. Only plane natural wood stock with this planer. DO NOT plane MDF, plywood, laminates or other synthetic materials that can break up inside the planer and cause injury hazards.

GRAIN DIRECTION. Planing across the grain is hard on the planer and may cause kickback. Always plane in the same direction or at a slight angle with the wood grain.

LOOKING INSIDE PLANER. Wood chips fly around inside the planer at a high rate of speed during operation. To avoid injury from flying mate- rial, DO NOT look inside the planer during opera- tion.

CUTTING LIMITATIONS. To reduce the risk of kickback hazards or damage to the machine, always operate within the published capacities found in the Data Sheet (beginning on Page 5) for this planer.

CLEAN STOCK. Planing stock with nails, staples, or loose knots may cause debris to be thrown at the operator at a high rate of speed and will damage the cutterhead knives. To avoid these hazards, always thoroughly inspect and prepare the workpieces.

CLEARING JAMS. To avoid serious personal injury from the spinning cutterhead, always stop the planer and disconnect it from power before removing jammed workpieces.

INFEED ROLLER CLEARANCE. The infeed roller is designed to pull material into the spin- ning cutterhead. To avoid serious personal injury, always keep hands, clothing, jewelry, and long hair away from the infeed roller during operation.

DISCONNECT BEFORE ADJUSTMENTS. To avoid unexpected start-up and serious personal injury, always disconnect the planer from power before performing adjustments, maintenance, or service.

No list of safety guidelines can be complete. Every shop environment is different. Always con- sider safety first, as it applies to your individual working conditions. Use this and other machin- ery with caution and respect. Failure to do so could result in serious personal injury, damage to equipment, or poor work results.

G0453/G0454 (Mfg. Since 3/08)

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Contents Model G0453/G0454 15 & 20 Mobile Planers Page Table of Contents Manual Accuracy Contact Info IntroductionMachine Description ON/OFF IdentificationInternal Components Machine Data Sheet Other G0454 Machine Data Sheet Knife Adjustment Jack Screws and Springs Safety Instructions for Machinery SafetyUnattended OPERATION. Never­ leave­ Additional Safety Instructions for Planers Availability Power SupplyFull-Load Current Rating G0453 220V Circuit RequirementsExtension Cords Grounding InstructionsG0453 G0454Needed for Setup SetupUnpacking Description QtyBox Inventory Figure Qty InventoryG0454 Hardware and Tools not shown Before cleaning, gather the following CleanupBasic steps for removing rust preventative Site Considerations Lifting & Moving Base Unit AssemblyTo assemble your planer Attaching magnetic switch Foot pedal and caster installed G0453/G0454 Mfg. Since 3/08 Check Gearbox Oil Dust Collection Test RunFactory adjustments that should be verified Recommended AdjustmentsRe-Tension V-Belts Operation Overview OperationsWorkpiece Inspection Planing TipsSpecies Hardness Wood Hardness Feed RateBed Roller Height Depth of CutDisconnect Planer from Power To adjust the bed rollersG2790 Universal Knife Grinder AccessoriesG8982-Roller Table T20502 T20452 T20503 T20448 T20456 H0736Cleaning Protecting MaintenanceSchedule Feed Roller Bushings LubricationColumns and Leadscrews Table Height Worm GearDrive Chain & Sprockets Table Height Chain & SprocketsGearbox Oil Troubleshooting ServiceMotor & Electrical Amount of snipe Machine OperationAdjust the height of the chip breaker or pressure bar To adjust the height of the knives Setting/Replacing KnivesTools Needed Qty To tension/replace the V-belts Belt Tensioning ReplacementPage Table Height Chain Tension To adjust the table height chain tensionFeed Rollers, Chip Breaker & Pressure Bar Heights Using a RotacatorDist. Below Knife Edge at BDC Figure Adjustment Jam Nut Set Screw Using Wood Blocks Roller Spring Tension To adjust the chip deflector gapPositioning Chip Deflector Anti-Kickback Fingers Scale CalibrationTo re-position the scale To check/re-align pulleys Pulley AlignmentWiring Safety Instructions WiringMagnetic ON/OFF Switch G0453 Wiring DiagramNHD BTH-21 G0454 Wiring DiagramParts Description G0453 Headstock Parts ListG0453 Table Breakdown G0453 Columns Breakdown G0453 Cabinet Stand Breakdown G0453 Cabinet Stand Parts List G0453 Gearbox Breakdown G0453 Label Placement G0454 Headstock Breakdown G0454 Headstock Parts List PN01M HEX NUT M6-1 PSS25M SET Screw M6-1 X PB09M G0454 Table Breakdown 310 G0454 Columns BreakdownG0454 Cabinet Stand Breakdown G0454 Cabinet Stand Parts List 538 G0454 Gearbox BreakdownG0454 Label Placement G0453/G0454 Mfg. Since 3/08 Comments Warranty CardBOX BELLINGHAM, WA Grizzly INDUSTRIAL, INCWarranty and Returns Warranty and ReturnsOrder Hours a DAY