Grizzly Comprehensive Guide to Gearbox Components and Maintenance

Page 57

G0453 Gearbox Breakdown

535

501

534	505
	507
	529

504

515

512

513

539

538 536

533

532

	531		528
528			528
528			530
			530
		525	524
			524

508 542

524

526	527	516
	517
514	502

537

506

521

503

503

540

522

511

	520	510
	519	510
	519

518	523	541
518

509

500A

REF	PART #	DESCRIPTION

500A	P0454500A	GEARBOX ASSEMBLY
501	P6204	BALL BEARING 6204ZZ
502	PR09M	EXT RETAINING RING 20MM
503	P0453503	OIL PLUG
504	PSB06M	CAP SCREW M6-1 X 25
505	P0453505	GEARBOX BASE
506	P0453506	GASKET
507	P0453507	PIN 5 X 10
508	P0453508	BALL KNOB M10-1.5
509	PORP016	O-RING 15.8 X 2.4 P16
510	P0453510	HANDLE SHAFT
511	P0453511	SHIFTING FORK
512	PB03M	HEX BOLT M8-1.25 X 16
513	PW01M	FLAT WASHER 8MM
514	PK08M	KEY 5 X 5 X 16
515	P0453515	SPROCKET
516	P0453516	OIL SEAL 20 X 35 X 7
517	P6204	BALL BEARING 6204ZZ
518	P6201	BALL BEARING 6201ZZ
519	P0453519	STEEL BALL 4MM
520	P0453520	COMPRESSION SPRING
521	PK36M	KEY 5 X 5 X 50

REF	PART #	DESCRIPTION

522	P0453522	SHAFT
523	P0453523	GEAR
524	P6201	BALL BEARING 6201ZZ
525	PK06M	KEY 5 X 5 X 10
526	P0453526	GEAR SHAFT
527	P0453527	GEAR
528	P6201	BALL BEARING 6201ZZ
529	PK19M	KEY 5 X 5 X 14
530	P0453530	GEAR SHAFT
531	P0453531	GEAR
532	PW03M	FLAT WASHER 6MM
533	PS03M	PHLP HD SCR M6-1 X 8
534	PSS25M	SET SCREW M6-1 X 20
535	P0453535	GEAR 14T
536	P0453536	OIL SEAL 25 X 40 X 10
537	PSB33M	CAP SCREW M5-.8 X 12
538	P0453538	FLANGE COVER
539	PSB05M	CAP SCREW M8-1.25 X 50
540	P0453540	GEARBOX COVER
541	PFB01M	FLANGE BOLT M6-1 X 12
542	P0453542	CHAIN 06B-1 X 49

G0453/G0454 (Mfg. Since 3/08)

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Contents Model G0453/G0454 15 & 20 Mobile Planers Page Table of Contents Introduction Manual Accuracy Contact InfoMachine Description ON/OFF IdentificationInternal Components Machine Data Sheet Other G0454 Machine Data Sheet Knife Adjustment Jack Screws and Springs Safety Instructions for Machinery SafetyUnattended OPERATION. Never leave Additional Safety Instructions for Planers Availability Power SupplyFull-Load Current Rating G0453 220V Circuit RequirementsExtension Cords Grounding InstructionsG0453 G0454Needed for Setup SetupUnpacking Description QtyInventory Box Inventory Figure QtyG0454 Hardware and Tools not shown Cleanup Before cleaning, gather the followingBasic steps for removing rust preventative Site Considerations Assembly Lifting & Moving Base UnitTo assemble your planer Attaching magnetic switch Foot pedal and caster installed G0453/G0454 Mfg. Since 3/08 Check Gearbox Oil Dust Collection Test RunRecommended Adjustments Factory adjustments that should be verifiedRe-Tension V-Belts Operation Overview OperationsWorkpiece Inspection Planing TipsSpecies Hardness Wood Hardness Feed RateBed Roller Height Depth of CutDisconnect Planer from Power To adjust the bed rollersG2790 Universal Knife Grinder AccessoriesG8982-Roller Table T20502 T20452 T20503 T20448 T20456 H0736Maintenance Cleaning ProtectingSchedule Feed Roller Bushings LubricationColumns and Leadscrews Table Height Worm GearTable Height Chain & Sprockets Drive Chain & SprocketsGearbox Oil Service TroubleshootingMotor & Electrical Amount of snipe Machine OperationAdjust the height of the chip breaker or pressure bar Setting/Replacing Knives To adjust the height of the knivesTools Needed Qty To tension/replace the V-belts Belt Tensioning ReplacementPage Table Height Chain Tension To adjust the table height chain tensionUsing a Rotacator Feed Rollers, Chip Breaker & Pressure Bar HeightsDist. Below Knife Edge at BDC Figure Adjustment Jam Nut Set Screw Using Wood Blocks To adjust the chip deflector gap Roller Spring TensionPositioning Chip Deflector Scale Calibration Anti-Kickback FingersTo re-position the scale To check/re-align pulleys Pulley AlignmentWiring Safety Instructions WiringMagnetic ON/OFF Switch G0453 Wiring DiagramNHD BTH-21 G0454 Wiring DiagramParts Description G0453 Headstock Parts ListG0453 Table Breakdown G0453 Columns Breakdown G0453 Cabinet Stand Breakdown G0453 Cabinet Stand Parts List G0453 Gearbox Breakdown G0453 Label Placement G0454 Headstock Breakdown G0454 Headstock Parts List PN01M HEX NUT M6-1 PSS25M SET Screw M6-1 X PB09M G0454 Table Breakdown 310 G0454 Columns BreakdownG0454 Cabinet Stand Breakdown G0454 Cabinet Stand Parts List 538 G0454 Gearbox BreakdownG0454 Label Placement G0453/G0454 Mfg. Since 3/08 Comments Warranty CardBOX BELLINGHAM, WA Grizzly INDUSTRIAL, INCWarranty and Returns Warranty and ReturnsOrder Hours a DAY