Miller Electric Auto Axcess 675 Front Panel Controls See Section, Process LED, Wire Type LED

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4-2. Front Panel Controls (See Section 4-3)

15

14

13

1

4

12

Program

Volts

Arc Adjust

 

3

 

Wire Speed

Amps

 

11

 

 

 

 

 

 

Process

 

 

Wirefeed

 

 

Wire Type

 

 

Gas

10

 

Gas Type

 

 

Contactor

 

5

 

 

 

 

 

6

 

 

 

 

 

 

 

 

 

 

8

7

Setup

Adjust

 

Arc Control

9

 

 

2

. When an LED is lit, it means the related function is active.

1 Program Display

Displays the number of the active program.

2 Adjust Knob

Turn the Adjust knob to change program number, Setup, Arc Control, and weld parameters.

3 Program Push Button LED

The LED lights when the Program Push Button is active.

4 Program Push Button

Press push button (LED lights) and turn Adjust knob to select active program.

The letter C is displayed with the program number if the program has been changed from the factory settings using the optional PDA with File Management/WaveWriter software (see File Management/WaveWriter Owner’s Manual).

.The program cannot be changed through the front panel while welding.

Press and hold button to see program name. Custom programs are named using optional

PDA with File Management/WaveWriter software. Program name is shown in upper and lower displays (items 13 and 15).

5 Setup Mode Indicators

The lit LED indicates which setup mode is active. Setup mode parameters are shown in Display Windows (see Items 13 and 15).

Process LED

When this LED is lit, turn the Adjust knob to select the desired weld process. Choices include pulse welding (displayed as PULS), Accu-pulse, MIG welding (MIG), and Accu Puls/RMD [Regulated Metal Deposition (optional)].

Wire Type LED

When this LED is lit, turn the Adjust knob to select the desired wire type, wire alloy, and size. Wire type and size choices vary according to the selected weld process. Choices may include steel (displayed as STL), stainless steel (SS), metal core (MCOR), aluminum (ALUM). See Table 4-1for all wire abbreviations.

198 993

Gas Type LED

When this LED is lit, turn the Adjust knob to select the desired weld gas. Gas type choices vary according to the selected weld process.

See Table 4-1for all gas abbreviations.

6 Setup Push Button LED

The LED lights to indicate one of the setup modes is active.

7 Setup Push Button

Press button to select Process, Wire Type, Wire Diameter, or Gas Type parameters.

.In order for selections to be retained in memory, the Setup push button must be pressed six times before any other push button is pressed: once to select Process, again to select Wire Type, again to select Wire Alloy, again to select Wire Size, again to select Gas Type, and a sixth time to store selections in memory. The displays will temporarily show “PROG LOAD” to indicate the data is being stored in memory.

OM-201 540 Page 24

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Contents OM-201 540K ProcessesDescription File Advanced Manufacturing SystemsFrom Miller to You Table of Contents Warranty Symbol Usage Arc Welding HazardsElectric Shock can kill HOT Parts can cause severe burnsFumes and Gases can be hazardous ARC Rays can burn eyes and skinWelding can cause fire or explosion Flying Metal or Dirt can injure eyesWelding Wire can cause injury Fire or Explosion hazardFalling Unit can cause injury Moving Parts can cause injuryPrincipal Safety Standards California Proposition 65 WarningsEMF Information About Implanted Medical DevicesSymboles utilisés UNE Décharge Électrique peut entraîner la mortLES Fumées ET LES GAZ peuvent être dangereux DES Pièces Chaudes peuvent provoquer des brûlures gravesLE Soudage peut provoquer un in cendie ou une explosion LE Bruit peut endommager l’ouïe LES Bouteilles peuvent exploser si elles sont endommagéesRisque D’INCENDIE OU D’EXPLO LA Chute DE L’APPAREIL peut blesserLES Fils DE Soudage peuvent provoquer des blessures Proposition californienne 65 AvertissementsLE Soudage À L’ARC risque de provoquer des interférences Information EMF Principales normes de sécuritéEn ce qui concerne les implants médicaux OM-201 540 Specifications − InstallationDimensions And Weight Duty Cycle And Overheating Volt-Ampere Curves100% Duty Cycle At 675 Amperes OverheatingConnection Diagram Selecting a LocationMovement Do not move or operate Tipping Do not stack units. Beware of tippingRear Panel Receptacles And Supplementary Protectors Connecting To Weld Terminals Incorrect InstallationSelecting Weld Cable Sizes Peripheral Receptacle Functions Socket InformationMotor Control Receptacle Functions Electrical Service Guide Hz Three Phase Input VoltageInput Amperes At Rated Output Normal OperatingWelding Power Source Input Power Connections Connecting Input PowerDisconnect Device Input Power Connections Remote Program Setting Touch Sensor OperationRemote Program Select Program No Output a Output B Output C− Operation Operational TermsStart WeldCrater PostflowWire Type LED Front Panel Controls See SectionProcess LED Gas Type LEDSTL Front Panel Switches Robot AbbreviationsManufacturer Robot Abbreviation Xxxx Robot TypeSchedule Robot Calibration Mode100 IPM 1000 IPM Actual Motoman Welder Condition File Robot Auto-Calibration Sample ProgramsSample Auto-Calibration Routine For Motoman Robot Sample Auto-Calibration Routine For ABB Robot Sample Auto-Calibration Routine For Fanuc RobotWeld Data Reset Mode PulseMild Steel Accu-pulseRoutine Maintenance − MaintenanceBlowing Out Inside Of Unit − Safety Precautions for Servicing Shock Hazard from testingServicing Hazards Exploding Parts can cause injuryCalifornia Proposition 65 Warnings − Troubleshooting Set Value ModeDiagnostics On error Indicates a trigger closed errorIndicates RMD demo is done Indicates an overRemoving Cover and Measuring Input Capacitor Voltage Diagnostic LED’s On Process Control Module PC4 Process Control Module PC4 Diagnostic LED’sStatus Diagnosis Diagnostic LED’s On Wire Feed Module PC6 User Interface Module PC7 Diagnostic LED’s Diagnostic LED’s On User Interface Module PC7LED33 Automation Interface Module PC9 Diagnostic LED’sLED32 Diagnostic LED’s On Automation Interface Module PC9 Input signal on from relay K6 for arc detected Input signal off from relay K6 for no arc detectedInput signal on for aux. relay energized Input signal off for aux. relay energizedNetwork And Module Status LED’s Network Status LED’s Module Status LED’sRed Circuit board is operating normallyTroubleshooting Trouble Remedy− Electrical Diagrams Circuit Diagram For Welding Power Source 1198 992-G Part 1 Circuit Diagram For Welding Power Source 2 198 992-G Part 2 Circuit Diagram For 72 Pin Robot Interface 219 266-C Circuit Diagram For Peripheral/Motor Interface 219 267-B 16 − Fig − Parts List− Fig Windtunnel Assembly LH And RH Windtunnel Assembly LH And RH -1Item Top Tray Assembly Rear Panel Assembly Front Panel Assembly Description Quantity Page Page Your distributor also gives ServiceSupport To locate a Distributor or Service Agency visit Miller Electric Mfg. CoFor assistance in filing or settling claims, contact Your distributor and/or equipment manufacturer’s