Miller Electric Auto Axcess 675 manual Warranty

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TABLE OF CONTENTS

SECTION 7 − TROUBLESHOOTING		34
7-1.	Set Value Mode	34
7-2.	Diagnostics	35
7-3.	Removing Cover and Measuring Input Capacitor Voltage	37
7-4.	Process Control Module PC4 Diagnostic LED’s	38
7-5.	Diagnostic LED’s On Process Control Module PC4	38
7-6.	Wire Feed Module PC6 Diagnostic LED’s And Dip Switch Settings	39
7-7.	Diagnostic LED’s On Wire Feed Module PC6	39
7-8. User Interface Module PC7 Diagnostic LED’s		40
7-9.	Diagnostic LED’s On User Interface Module PC7	40
7-10.	Automation Interface Module PC9 Diagnostic LED’s	41
7-11.	Diagnostic LED’s On Automation Interface Module PC9	42
7-12.	Network And Module Status LED’s	44
7-13.	Troubleshooting	45
SECTION 8 − ELECTRICAL DIAGRAMS		46
SECTION 9 − PARTS LIST		54
WARRANTY

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Contents OM-201 540K ProcessesDescription File Advanced Manufacturing SystemsFrom Miller to You Table of Contents Warranty Symbol Usage Arc Welding HazardsElectric Shock can kill HOT Parts can cause severe burnsFumes and Gases can be hazardous ARC Rays can burn eyes and skinWelding can cause fire or explosion Flying Metal or Dirt can injure eyesWelding Wire can cause injury Fire or Explosion hazardFalling Unit can cause injury Moving Parts can cause injuryPrincipal Safety Standards California Proposition 65 WarningsEMF Information About Implanted Medical DevicesSymboles utilisés UNE Décharge Électrique peut entraîner la mortLES Fumées ET LES GAZ peuvent être dangereux DES Pièces Chaudes peuvent provoquer des brûlures gravesLE Soudage peut provoquer un in cendie ou une explosion LE Bruit peut endommager l’ouïe LES Bouteilles peuvent exploser si elles sont endommagéesRisque D’INCENDIE OU D’EXPLO LA Chute DE L’APPAREIL peut blesserLES Fils DE Soudage peuvent provoquer des blessures Proposition californienne 65 AvertissementsLE Soudage À L’ARC risque de provoquer des interférences Information EMF Principales normes de sécuritéEn ce qui concerne les implants médicaux OM-201 540 Specifications − InstallationDimensions And Weight Duty Cycle And Overheating Volt-Ampere Curves100% Duty Cycle At 675 Amperes OverheatingConnection Diagram Selecting a LocationMovement Do not move or operate Tipping Do not stack units. Beware of tippingRear Panel Receptacles And Supplementary Protectors Connecting To Weld Terminals Incorrect InstallationSelecting Weld Cable Sizes Peripheral Receptacle Functions Socket InformationMotor Control Receptacle Functions Electrical Service Guide Hz Three Phase Input VoltageInput Amperes At Rated Output Normal OperatingWelding Power Source Input Power Connections Connecting Input PowerDisconnect Device Input Power Connections Remote Program Setting Touch Sensor OperationRemote Program Select Program No Output a Output B Output C− Operation Operational TermsStart WeldCrater PostflowWire Type LED Front Panel Controls See SectionProcess LED Gas Type LEDSTL Front Panel Switches Robot AbbreviationsManufacturer Robot Abbreviation Xxxx Robot TypeSchedule Robot Calibration Mode100 IPM 1000 IPM Actual Motoman Welder Condition File Robot Auto-Calibration Sample ProgramsSample Auto-Calibration Routine For Motoman Robot Sample Auto-Calibration Routine For ABB Robot Sample Auto-Calibration Routine For Fanuc RobotWeld Data Reset Mode PulseMild Steel Accu-pulseRoutine Maintenance − MaintenanceBlowing Out Inside Of Unit − Safety Precautions for Servicing Shock Hazard from testingServicing Hazards Exploding Parts can cause injuryCalifornia Proposition 65 Warnings − Troubleshooting Set Value ModeDiagnostics On error Indicates a trigger closed errorIndicates RMD demo is done Indicates an overRemoving Cover and Measuring Input Capacitor Voltage Diagnostic LED’s On Process Control Module PC4 Process Control Module PC4 Diagnostic LED’sStatus Diagnosis Diagnostic LED’s On Wire Feed Module PC6 User Interface Module PC7 Diagnostic LED’s Diagnostic LED’s On User Interface Module PC7LED33 Automation Interface Module PC9 Diagnostic LED’sLED32 Diagnostic LED’s On Automation Interface Module PC9 Input signal on from relay K6 for arc detected Input signal off from relay K6 for no arc detectedInput signal on for aux. relay energized Input signal off for aux. relay energizedNetwork And Module Status LED’s Network Status LED’s Module Status LED’sRed Circuit board is operating normallyTroubleshooting Trouble Remedy− Electrical Diagrams Circuit Diagram For Welding Power Source 1198 992-G Part 1 Circuit Diagram For Welding Power Source 2 198 992-G Part 2 Circuit Diagram For 72 Pin Robot Interface 219 266-C Circuit Diagram For Peripheral/Motor Interface 219 267-B 16 − Fig − Parts List− Fig Windtunnel Assembly LH And RH Windtunnel Assembly LH And RH -1Item Top Tray Assembly Rear Panel Assembly Front Panel Assembly Description Quantity Page Page Your distributor also gives ServiceSupport To locate a Distributor or Service Agency visit Miller Electric Mfg. CoFor assistance in filing or settling claims, contact Your distributor and/or equipment manufacturer’s