Miller Electric Auto Axcess 675 manual Windtunnel Assembly LH And RH -1Item

Page 60

Item

Dia.

Part

 

 

 

No.

 

Mkgs.

No.

Description

Quantity

 

 

 

 

 

Figure 9-2. Windtunnel Assembly LH And RH (Fig 9-1Item 6)

 

 

 

 

 

 

 

. . .

1

. . .

. . . . . . . . . . . . .

214597 . . .

Windtunnel, LH w/Components (including). . . . . . . . . . . . . . . . . . . . . . . . 1

. . .

2

. . .

. . . . . . . . . . . . .

196351 . . .

. Windtunnel, LH

. . . 1

. . . 3 . . . . . L1

213940 . . .

. Inductor, Input

. . . 1

. . .

4

. . .

. . . . . . . . . . . . .

214519 . . .

. Insulator, Heat Sink Rectifier

. . . 1

. . .

5

. . . R3, C4

233052 . . .

. Resistor/Capacitor

. . . 1

. . .

6

. . .

. . . . . . . . . . . . .

199840 . . .

. Bus Bar, Diode

. . . 2

. . .

7

. . . D1, D2

201531 . . .

. Kit, Diode Power Module

. . . 2

. . .

8

. . .

. . . . . . . . . . . . .

196347 . . .

. Heat Sink, Rectifier

. . . 1

. . .

9

. . .

. . . . . . . . . . . . .

196349 . . .

. Spacer, Windtunnel

. . . 3

. . . 10

. . .

. . T1

203408 . . .

. Xfmr, HF Litz/Litz

. . . 1

. . . 11

. . .

. . Z1

220496 . . .

. Output Inductor Assy

. . . 1

. . . 12

. . .

. . . . . . . . . . . . .

170647 . . .

. Bushing, Snap−in Nyl 1.312 Id X 1.500 Mtg Hole

. . . 2

. . . 13

. . .

. . . . . . . . . . . . .

179276 . . .

. Bushing, Snap−in Nyl 1.000 Id X 1.375 Mtg Hole Cent

. . . 4

. . . 14

. . .

. . . . . . . . . . . . .

196355 . . .

. Insulator, Screw

. . . 6

. . . 15

. . .

. . . . . . . . . . . . .

010546 . . .

. Bushing, Snap−in Nyl .375 Id X .500 Mtg Hole

. . . 1

. . . 16

. . .

. . . . . . . . . . . . .

222958 . . .

Windtunnel, RH w/Components (including)

. . . 1

. . . 17

. . .

. . . . . . . . . . . . .

196332 . . .

. Windtunnel, RH

. . . 1

. . . 18

. . .

. . . . . . . . . . . . .

030170 . . .

. Bushing, Snap−in Nyl .750 Id X 1.000 Mtg Hole Cent

. . . 2

. . . 19

. . .

. . . . . . . . . . . . .

196259 . . .

. Plugs, w/Leads & Current Xfmr (including)

. . . 1

. . .

. . .

. . . . . . . . . . . . . . . .

115092 . . .

. . . . Housing, Plug & Skts

. . . 1

. . .

. . .

. . . . . . . . . . . . . . . .

115091 . . .

. . . . Housing, Plug & Skts

. . . 1

. . .

. . .

. . .

. CT1

196231 . . .

. . . . Xfmr, Current Sensing 200/1

. . . 1

. . . 20

. . .

. . . . . . . . . . . . .

201695 . . .

. Clamp, Capacitor (Bottom)

. . . 2

. . . 21

. . .

C1, C2

226081 . . .

. Capacitor,Elctlt 2400 Uf 500 Vdc Can 2.50 Dia

. . . 2

. . . 22

. . .

. . . . . . . . . . . . .

210507 . . .

. Clamp, Capacitor (Top) Machined

. . . 2

. . . 23

. . .

. . . . . . . . . . . . .

217625 . . .

. Kit, Input/Pre−regulator And Inverter Module

. . . 1

. . . 24

. .

RT1, RT2 . . . .

214015 . . .

. Thermistor, NTC 30K Ohm @ 25 Deg C 7&18in Lead

. . . 1

. . . 25

. . .

. PC2

222661 . . .

. Circuit Card Assy, Power Interconnect

. . . 1

. . . 26

. . .

. . C3

196143 . . .

. Capacitor, Polyp Met Film 16. Uf 400 VAC 10%

. . . 1

. . . 27

. . .

. . . . . . . . . . . . .

196378 . . .

. Bracket, Mtg Current Xfmr

. . . 1

. . . 28

. . .

. HD1

182918 . . .

. Transducer, Current 400A Module Supply V +/− 15v

. . . 1

. . .

. . .

. . . . . . . . . . . . . . . .

196384 . . .

. Cable, Transducer 20in

. . . 1

. . . 29

. . .

R1, R2

196343 . . .

. Resistors, W/Leads & Plug

. . . 1

. . .

. . .

. . . . . . . . . . . . . . . .

196840 . . .

. Insulator, Resistors/Interface Board

. . . 1

. . . 30

. . .

. . . . . . . . . . . . .

109056 . . .

. Core, Ferrite E 2.164 Lg X 1.094 High X .826 Wide

. . . 1

. . . 31

. . .

. . . . . . . . . . . . .

196514 . . .

. Gasket, Inductor Mounting

. . . 2

. . . 32

. . .

. . . . . . . . . . . . .

196512 . . .

. Bracket, Inductor Mounting

. . . 2

. . . 33

. . .

. . . . . . . . . . . . .

196330 . . .

. Heat Sink, Power Module

. . . 1

. . . 34

. . .

. . L2

196345 . . .

. Coil, Inductor (Pre−regulator)

. . . 1

. . . 35

. . .

. . . . . . . . . . . . .

196588 . . .

. Baffle, Foam Rubber (Lower)

. . . 1

. . .

. . .

. . . . . . . . . . . . . . . .

196365 . . .

. Plugs, w/Leads (Fan)

. . . 1

. . .

. . .

. . . . . . . . . . . . . . . .

199136 . . .

. Plugs, w/Leads (PC2 To PC1)

. . . 1

. . . 36

. . .

. PC1

214523 . . .

Circuit Card Assy, Control (Inverter 300A)

. . . 1

. . . 37

. . .

. . . . . . . . . . . . .

204846 . . .

Insulator, Screw

. . . 4

. . . 38

. . .

. . . . . . . . . . . . .

083147 . . .

Grommet, Scr No 8/10 Panel Hole .312 Sq .500 High

. . . 4

*Recommended Spare Parts.

+When ordering a component originally displaying a precautionary label, the label should also be ordered.

To maintain the factory original performance of your equipment, use only Manufacturer’s Suggested Replacement Parts. Model and serial number required when ordering parts from your local distributor.

OM-201 540 Page 56

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Contents OM-201 540K ProcessesDescription File Advanced Manufacturing SystemsFrom Miller to You Table of Contents Warranty Symbol Usage Arc Welding HazardsElectric Shock can kill HOT Parts can cause severe burnsFumes and Gases can be hazardous ARC Rays can burn eyes and skinWelding can cause fire or explosion Flying Metal or Dirt can injure eyesWelding Wire can cause injury Fire or Explosion hazardFalling Unit can cause injury Moving Parts can cause injuryPrincipal Safety Standards California Proposition 65 WarningsEMF Information About Implanted Medical DevicesSymboles utilisés UNE Décharge Électrique peut entraîner la mortDES Pièces Chaudes peuvent provoquer des brûlures graves LES Fumées ET LES GAZ peuvent être dangereuxLE Soudage peut provoquer un in cendie ou une explosion LE Bruit peut endommager l’ouïe LES Bouteilles peuvent exploser si elles sont endommagéesRisque D’INCENDIE OU D’EXPLO LA Chute DE L’APPAREIL peut blesserProposition californienne 65 Avertissements LES Fils DE Soudage peuvent provoquer des blessuresLE Soudage À L’ARC risque de provoquer des interférences Principales normes de sécurité Information EMFEn ce qui concerne les implants médicaux OM-201 540 − Installation SpecificationsDimensions And Weight Duty Cycle And Overheating Volt-Ampere Curves100% Duty Cycle At 675 Amperes OverheatingConnection Diagram Selecting a LocationMovement Do not move or operate Tipping Do not stack units. Beware of tippingRear Panel Receptacles And Supplementary Protectors Connecting To Weld Terminals Incorrect InstallationSelecting Weld Cable Sizes Peripheral Receptacle Functions Socket InformationMotor Control Receptacle Functions Electrical Service Guide Hz Three Phase Input VoltageInput Amperes At Rated Output Normal OperatingConnecting Input Power Welding Power Source Input Power ConnectionsDisconnect Device Input Power Connections Remote Program Setting Touch Sensor OperationRemote Program Select Program No Output a Output B Output C− Operation Operational TermsStart WeldCrater PostflowWire Type LED Front Panel Controls See SectionProcess LED Gas Type LEDSTL Front Panel Switches Robot AbbreviationsManufacturer Robot Abbreviation Xxxx Robot TypeRobot Calibration Mode Schedule100 IPM 1000 IPM Robot Auto-Calibration Sample Programs Actual Motoman Welder Condition FileSample Auto-Calibration Routine For Motoman Robot Sample Auto-Calibration Routine For Fanuc Robot Sample Auto-Calibration Routine For ABB RobotWeld Data Reset Mode PulseMild Steel Accu-pulse− Maintenance Routine MaintenanceBlowing Out Inside Of Unit − Safety Precautions for Servicing Shock Hazard from testingServicing Hazards Exploding Parts can cause injuryCalifornia Proposition 65 Warnings − Troubleshooting Set Value ModeDiagnostics On error Indicates a trigger closed errorIndicates RMD demo is done Indicates an overRemoving Cover and Measuring Input Capacitor Voltage Process Control Module PC4 Diagnostic LED’s Diagnostic LED’s On Process Control Module PC4Status Diagnosis Diagnostic LED’s On Wire Feed Module PC6 User Interface Module PC7 Diagnostic LED’s Diagnostic LED’s On User Interface Module PC7Automation Interface Module PC9 Diagnostic LED’s LED33LED32 Diagnostic LED’s On Automation Interface Module PC9 Input signal on from relay K6 for arc detected Input signal off from relay K6 for no arc detectedInput signal on for aux. relay energized Input signal off for aux. relay energizedNetwork And Module Status LED’s Network Status LED’s Module Status LED’sRed Circuit board is operating normallyTroubleshooting Trouble Remedy− Electrical Diagrams Circuit Diagram For Welding Power Source 1198 992-G Part 1 Circuit Diagram For Welding Power Source 2 198 992-G Part 2 Circuit Diagram For 72 Pin Robot Interface 219 266-C Circuit Diagram For Peripheral/Motor Interface 219 267-B − Parts List 16 − Fig− Fig Windtunnel Assembly LH And RH Windtunnel Assembly LH And RH -1Item Top Tray Assembly Rear Panel Assembly Front Panel Assembly Description Quantity Page Page Service Your distributor also givesSupport To locate a Distributor or Service Agency visit Miller Electric Mfg. CoFor assistance in filing or settling claims, contact Your distributor and/or equipment manufacturer’s
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