Miller Electric Auto Axcess 675 manual Stl

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4-3. Front Panel Controls - Continued (See Section 4-2)

8 Arc Control LED

The LED lights to indicate the Arc Control button is active. Light goes out when button is inactive.

9 Arc Control Push Button

This push button allows fine tuning inductance for MIG programs, and Arc Control for programs other than MIG. When the push button is pressed, the upper display (item 15) shows INDU for inductance, or ARC for Arc Control to indicate which parameter is selected for change. The range of possible values is 0-99 for inductance, and 0-50 for arc control. Turn the Adjust knob to change the parameter value. Press button to deactivate arc control mode (LED goes out).

10 Wire Feed/Gas/Contactor LEDs

The Wirefeed LED lights when the wire feeder is energized. For example, when the front panel Jog or Retract button is pressed, the Wirefeed LED lights.

The Gas LED lights when the gas valve is energized.

The Contactor LED lights when the output contactor is energized, making the weld output terminals live.

11 Wire Speed And Amps LED’s

The lit LED indicates whether wire speed or amps are being displayed.

12Wire Feed Speed/Amps Display Push Button

13Lower Display

Press Wire Feed Speed/Amps Display button to show weld amperage or wire feed speed in lower display (the applicable LED under the lower display lights to indicate which is shown). When welding, actual value is shown.

If amperage was selected for display, the unit will show actual welding amperage prior to and while welding unless the the unit is in Display Command Values mode. Only wire speed command will be displayed while welding if the unit is set in Display Command Values mode, even if the Wire Feed Speed/Amps Display button is pressed.

.Displays show actual or command values as determined by configuration menu when using a PDA with File Management/ WaveWriter software. Command values are displayed prior to welding and actual values are displayed while welding unless a PDA with File Management software

was used to set the unit in the ”Display Command Values” mode. In the Display Command Values mode, command values are displayed while welding.

.If a PDA with File Management/WaveWriter software is used to change wire feed units (IPM, MPM) or display welding information (command or actual),save the changes and then turn the power to the unit off and then on again for the changes to be carried out by the unit.

14 Volts And Arc Adjust LED’s

The lit LED indicates whether voltage or arc length is being displayed.

15 Upper Display

The upper display shows different information depending on the active function of the unit and the weld process being used. When the display shows voltage (for a MIG process), the Volts LED lights. When it shows arc adjust [for a pulsed and RMD (optional) weld process], the Arc Adjust LED lights. However, during any weld process (MIG and pulse), the unit will display actual arc voltage unless a PDA with File Management/WaveWriter software has set the unit in the ”Display Command Values” mode.

Table 4-1. Welding Wire And Gas Abbreviations*

Wire Description

Wire Abbreviation

Alloy Type

Gas Type

Gas Abbreviation

 

 

 

 

 

Steel

STL

E70, E100, E120

100% CO2,

CO2

 

 

 

90% Argon/10% CO2,

C10

 

 

 

85% Argon/15% CO2,

C15

 

 

 

75% Argon/25% CO2,

C25

 

 

 

95% Argon/5% CO2,

C5

 

 

 

95% Argon /5% O2,

OX5

 

 

 

98% Argon/2% O2

OX2

Stainless Steel

SS

308, 309, 312, 316

98% Argon, 2% O2

OX2

 

 

 

(81Ar/18HE/1CO2

Tri Gas

 

 

 

Accu-pulse)

 

 

 

 

90HE/7-1/2Ar/2-1/2CO2

Tri Gas

 

 

 

MIG/RMD/Accu-pulse)

 

 

 

 

 

 

Cored Tubular Wire

MCOR

71, 76, 86R, 409,

90% Argon/10% CO2

C10

 

 

439

 

 

 

 

98% Argon/2% O2

OX2

 

 

 

Aluminum

ALUM

4XXX, 5XXX

100% Argon

ARGN

 

 

 

 

 

* Not all wire types may be available with your unit.

 

 

 

 

 

 

 

OM-201 540 Page 25

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Contents Processes OM-201 540KDescription File Advanced Manufacturing SystemsFrom Miller to You Table of Contents Warranty Arc Welding Hazards Symbol UsageElectric Shock can kill HOT Parts can cause severe burnsARC Rays can burn eyes and skin Fumes and Gases can be hazardousWelding can cause fire or explosion Flying Metal or Dirt can injure eyesFire or Explosion hazard Welding Wire can cause injuryFalling Unit can cause injury Moving Parts can cause injuryCalifornia Proposition 65 Warnings Principal Safety StandardsEMF Information About Implanted Medical DevicesUNE Décharge Électrique peut entraîner la mort Symboles utilisésLE Soudage peut provoquer un in cendie ou une explosion DES Pièces Chaudes peuvent provoquer des brûlures gravesLES Fumées ET LES GAZ peuvent être dangereux LES Bouteilles peuvent exploser si elles sont endommagées LE Bruit peut endommager l’ouïeRisque D’INCENDIE OU D’EXPLO LA Chute DE L’APPAREIL peut blesserLE Soudage À L’ARC risque de provoquer des interférences Proposition californienne 65 AvertissementsLES Fils DE Soudage peuvent provoquer des blessures En ce qui concerne les implants médicaux Principales normes de sécuritéInformation EMF OM-201 540 Dimensions And Weight − InstallationSpecifications Volt-Ampere Curves Duty Cycle And Overheating100% Duty Cycle At 675 Amperes OverheatingSelecting a Location Connection DiagramMovement Do not move or operate Tipping Do not stack units. Beware of tippingRear Panel Receptacles And Supplementary Protectors Incorrect Installation Connecting To Weld TerminalsSelecting Weld Cable Sizes Socket Information Peripheral Receptacle FunctionsMotor Control Receptacle Functions Hz Three Phase Input Voltage Electrical Service GuideInput Amperes At Rated Output Normal OperatingDisconnect Device Input Power Connections Connecting Input PowerWelding Power Source Input Power Connections Touch Sensor Operation Remote Program SettingRemote Program Select Program No Output a Output B Output COperational Terms − OperationWeld StartCrater PostflowFront Panel Controls See Section Wire Type LEDProcess LED Gas Type LEDSTL Robot Abbreviations Front Panel SwitchesManufacturer Robot Abbreviation Xxxx Robot Type100 IPM 1000 IPM Robot Calibration ModeSchedule Sample Auto-Calibration Routine For Motoman Robot Robot Auto-Calibration Sample ProgramsActual Motoman Welder Condition File Weld Data Sample Auto-Calibration Routine For Fanuc RobotSample Auto-Calibration Routine For ABB Robot Pulse Reset ModeMild Steel Accu-pulseBlowing Out Inside Of Unit − MaintenanceRoutine Maintenance Shock Hazard from testing − Safety Precautions for ServicingServicing Hazards Exploding Parts can cause injuryCalifornia Proposition 65 Warnings Set Value Mode − TroubleshootingDiagnostics Indicates a trigger closed error On errorIndicates RMD demo is done Indicates an overRemoving Cover and Measuring Input Capacitor Voltage Status Diagnosis Process Control Module PC4 Diagnostic LED’sDiagnostic LED’s On Process Control Module PC4 Diagnostic LED’s On Wire Feed Module PC6 Diagnostic LED’s On User Interface Module PC7 User Interface Module PC7 Diagnostic LED’sLED32 Automation Interface Module PC9 Diagnostic LED’sLED33 Diagnostic LED’s On Automation Interface Module PC9 Input signal off from relay K6 for no arc detected Input signal on from relay K6 for arc detectedInput signal on for aux. relay energized Input signal off for aux. relay energizedModule Status LED’s Network And Module Status LED’s Network Status LED’sRed Circuit board is operating normallyTrouble Remedy TroubleshootingCircuit Diagram For Welding Power Source 1 − Electrical Diagrams198 992-G Part 1 Circuit Diagram For Welding Power Source 2 198 992-G Part 2 Circuit Diagram For 72 Pin Robot Interface 219 266-C Circuit Diagram For Peripheral/Motor Interface 219 267-B − Fig − Parts List16 − Fig Windtunnel Assembly LH And RH Windtunnel Assembly LH And RH -1Item Top Tray Assembly Rear Panel Assembly Front Panel Assembly Description Quantity Page Page Support ServiceYour distributor also gives Miller Electric Mfg. Co To locate a Distributor or Service Agency visitFor assistance in filing or settling claims, contact Your distributor and/or equipment manufacturer’s