Miller Electric
Auto Axcess 675
manual
Circuit Diagram For Peripheral/Motor Interface
Troubleshooting
Specifications
Install
Parts list
Connection Diagram
On error
Symbol Usage
Welding Wire can cause injury
Warranty
Maintenance
Page 56
Figure
6-4.
Circuit Diagram For Peripheral/Motor Interface
OM-201
540 Page 52
Page 55
Page 57
Image 56
Page 55
Page 57
Contents
OM-201 540K
Processes
Description
File Advanced Manufacturing Systems
From Miller to You
Table of Contents
Warranty
Symbol Usage
Arc Welding Hazards
Electric Shock can kill
HOT Parts can cause severe burns
Fumes and Gases can be hazardous
ARC Rays can burn eyes and skin
Welding can cause fire or explosion
Flying Metal or Dirt can injure eyes
Welding Wire can cause injury
Fire or Explosion hazard
Falling Unit can cause injury
Moving Parts can cause injury
Principal Safety Standards
California Proposition 65 Warnings
EMF Information
About Implanted Medical Devices
Symboles utilisés
UNE Décharge Électrique peut entraîner la mort
LE Soudage peut provoquer un in cendie ou une explosion
DES Pièces Chaudes peuvent provoquer des brûlures graves
LES Fumées ET LES GAZ peuvent être dangereux
LE Bruit peut endommager l’ouïe
LES Bouteilles peuvent exploser si elles sont endommagées
Risque D’INCENDIE OU D’EXPLO
LA Chute DE L’APPAREIL peut blesser
LE Soudage À L’ARC risque de provoquer des interférences
Proposition californienne 65 Avertissements
LES Fils DE Soudage peuvent provoquer des blessures
En ce qui concerne les implants médicaux
Principales normes de sécurité
Information EMF
OM-201 540
Dimensions And Weight
− Installation
Specifications
Duty Cycle And Overheating
Volt-Ampere Curves
100% Duty Cycle At 675 Amperes
Overheating
Connection Diagram
Selecting a Location
Movement Do not move or operate Tipping
Do not stack units. Beware of tipping
Rear Panel Receptacles And Supplementary Protectors
Connecting To Weld Terminals
Incorrect Installation
Selecting Weld Cable Sizes
Peripheral Receptacle Functions
Socket Information
Motor Control Receptacle Functions
Electrical Service Guide
Hz Three Phase Input Voltage
Input Amperes At Rated Output
Normal Operating
Disconnect Device Input Power Connections
Connecting Input Power
Welding Power Source Input Power Connections
Remote Program Setting
Touch Sensor Operation
Remote Program Select
Program No Output a Output B Output C
− Operation
Operational Terms
Start
Weld
Crater
Postflow
Wire Type LED
Front Panel Controls See Section
Process LED
Gas Type LED
STL
Front Panel Switches
Robot Abbreviations
Manufacturer Robot Abbreviation
Xxxx Robot Type
100 IPM 1000 IPM
Robot Calibration Mode
Schedule
Sample Auto-Calibration Routine For Motoman Robot
Robot Auto-Calibration Sample Programs
Actual Motoman Welder Condition File
Weld Data
Sample Auto-Calibration Routine For Fanuc Robot
Sample Auto-Calibration Routine For ABB Robot
Reset Mode
Pulse
Mild Steel
Accu-pulse
Blowing Out Inside Of Unit
− Maintenance
Routine Maintenance
− Safety Precautions for Servicing
Shock Hazard from testing
Servicing Hazards
Exploding Parts can cause injury
California Proposition 65 Warnings
− Troubleshooting
Set Value Mode
Diagnostics
On error
Indicates a trigger closed error
Indicates RMD demo is done
Indicates an over
Removing Cover and Measuring Input Capacitor Voltage
Status Diagnosis
Process Control Module PC4 Diagnostic LED’s
Diagnostic LED’s On Process Control Module PC4
Diagnostic LED’s On Wire Feed Module PC6
User Interface Module PC7 Diagnostic LED’s
Diagnostic LED’s On User Interface Module PC7
LED32
Automation Interface Module PC9 Diagnostic LED’s
LED33
Diagnostic LED’s On Automation Interface Module PC9
Input signal on from relay K6 for arc detected
Input signal off from relay K6 for no arc detected
Input signal on for aux. relay energized
Input signal off for aux. relay energized
Network And Module Status LED’s Network Status LED’s
Module Status LED’s
Red
Circuit board is operating normally
Troubleshooting
Trouble Remedy
− Electrical Diagrams
Circuit Diagram For Welding Power Source 1
198 992-G Part 1
Circuit Diagram For Welding Power Source 2
198 992-G Part 2
Circuit Diagram For 72 Pin Robot Interface
219 266-C
Circuit Diagram For Peripheral/Motor Interface
219 267-B
− Fig
− Parts List
16 − Fig
Windtunnel Assembly LH And RH
Windtunnel Assembly LH And RH -1Item
Top Tray Assembly
Rear Panel Assembly
Front Panel Assembly
Description Quantity
Page
Page
Support
Service
Your distributor also gives
To locate a Distributor or Service Agency visit
Miller Electric Mfg. Co
For assistance in filing or settling claims, contact
Your distributor and/or equipment manufacturer’s
Related pages
All Diagram page
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