Miller Electric Auto Axcess 675 manual Top Tray Assembly

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	1		. Hardware is common and
			. Hardware is common and
			not available unless listed.
		2
		3
		4
11		5	6
11			6
	10

7

9

8

					802 916-B
				Figure 9-3. Top Tray Assembly
Item		Dia.	Part
	No.	Mkgs.	No.	Description	Quantity
				Figure 9-3. Top Tray Assembly (Fig 9-1Item 4)

. . . 1 . . . . PC12			209676 . . .	Circuit Card Assy, E−stop	. . . 1
. . . 2 . . . . PC3			231928 . . .	Circuit Card Assy, Aux Power	. . . 1
. . .	3	. . . . . . . . . . .	210490 . . .	Bracket, Mtg PC Card	. . . 1
. . .	4	. . . . . . . . . . .	134201 . . .	Stand−Off, PC Card .312/.375/Post&Lock .43	. . . 4
. . .	5	. . . . . . . . . . .	083147 . . .	Grommet, SCR No 8/10 Panel Hole .312 Sq .500 High	. . . 24
. . . 6 . . . . PC4			221277 . . .	Process Control Module	. . . 1
. . .	7	. . . . . . . . . . .	170647 . . .	Bushing, Snap−in Nyl 1.312 Id X 1.500 Mtg Hole	. . . 1
. . .	8	. . . . . . . . . . .	210491 . . .	Tray, Mtg PC Card	. . . 1
. . .	9	. . . . . . . . . . .	223439 . . .	Insulator, Circuit Card (Aux Power)	. . . 1
. . . 10		. . . . . . . . . . .	198122 . . .	Stand−Off Support, PC Card .250 w/Post&Lock .500	. . . 1
. . . 11 . . . .		PC6	221280 . . .	Wire Feed Module	. . . 1

*Recommended Spare Parts.

+When ordering a component originally displaying a precautionary label, the label should also be ordered.

To maintain the factory original performance of your equipment, use only Manufacturer’s Suggested Replacement Parts. Model and serial number required when ordering parts from your local distributor.

OM-201 540 Page 57

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Contents Processes OM-201 540KDescription File Advanced Manufacturing SystemsFrom Miller to You Table of Contents Warranty Arc Welding Hazards Symbol UsageElectric Shock can kill HOT Parts can cause severe burnsARC Rays can burn eyes and skin Fumes and Gases can be hazardousWelding can cause fire or explosion Flying Metal or Dirt can injure eyesFire or Explosion hazard Welding Wire can cause injuryFalling Unit can cause injury Moving Parts can cause injuryCalifornia Proposition 65 Warnings Principal Safety StandardsEMF Information About Implanted Medical DevicesUNE Décharge Électrique peut entraîner la mort Symboles utilisésLES Fumées ET LES GAZ peuvent être dangereux DES Pièces Chaudes peuvent provoquer des brûlures gravesLE Soudage peut provoquer un in cendie ou une explosion LES Bouteilles peuvent exploser si elles sont endommagées LE Bruit peut endommager l’ouïeRisque D’INCENDIE OU D’EXPLO LA Chute DE L’APPAREIL peut blesserLES Fils DE Soudage peuvent provoquer des blessures Proposition californienne 65 AvertissementsLE Soudage À L’ARC risque de provoquer des interférences Information EMF Principales normes de sécuritéEn ce qui concerne les implants médicaux OM-201 540 Specifications − InstallationDimensions And Weight Volt-Ampere Curves Duty Cycle And Overheating100% Duty Cycle At 675 Amperes OverheatingSelecting a Location Connection DiagramMovement Do not move or operate Tipping Do not stack units. Beware of tippingRear Panel Receptacles And Supplementary Protectors Incorrect Installation Connecting To Weld TerminalsSelecting Weld Cable Sizes Socket Information Peripheral Receptacle FunctionsMotor Control Receptacle Functions Hz Three Phase Input Voltage Electrical Service GuideInput Amperes At Rated Output Normal OperatingWelding Power Source Input Power Connections Connecting Input PowerDisconnect Device Input Power Connections Touch Sensor Operation Remote Program SettingRemote Program Select Program No Output a Output B Output COperational Terms − OperationWeld StartCrater PostflowFront Panel Controls See Section Wire Type LEDProcess LED Gas Type LEDSTL Robot Abbreviations Front Panel SwitchesManufacturer Robot Abbreviation Xxxx Robot TypeSchedule Robot Calibration Mode100 IPM 1000 IPM Actual Motoman Welder Condition File Robot Auto-Calibration Sample ProgramsSample Auto-Calibration Routine For Motoman Robot Sample Auto-Calibration Routine For ABB Robot Sample Auto-Calibration Routine For Fanuc RobotWeld Data Pulse Reset ModeMild Steel Accu-pulseRoutine Maintenance − MaintenanceBlowing Out Inside Of Unit Shock Hazard from testing − Safety Precautions for ServicingServicing Hazards Exploding Parts can cause injuryCalifornia Proposition 65 Warnings Set Value Mode − TroubleshootingDiagnostics Indicates a trigger closed error On errorIndicates RMD demo is done Indicates an overRemoving Cover and Measuring Input Capacitor Voltage Diagnostic LED’s On Process Control Module PC4 Process Control Module PC4 Diagnostic LED’sStatus Diagnosis Diagnostic LED’s On Wire Feed Module PC6 Diagnostic LED’s On User Interface Module PC7 User Interface Module PC7 Diagnostic LED’sLED33 Automation Interface Module PC9 Diagnostic LED’sLED32 Diagnostic LED’s On Automation Interface Module PC9 Input signal off from relay K6 for no arc detected Input signal on from relay K6 for arc detectedInput signal on for aux. relay energized Input signal off for aux. relay energizedModule Status LED’s Network And Module Status LED’s Network Status LED’sRed Circuit board is operating normallyTrouble Remedy TroubleshootingCircuit Diagram For Welding Power Source 1 − Electrical Diagrams198 992-G Part 1 Circuit Diagram For Welding Power Source 2 198 992-G Part 2 Circuit Diagram For 72 Pin Robot Interface 219 266-C Circuit Diagram For Peripheral/Motor Interface 219 267-B 16 − Fig − Parts List − Fig Windtunnel Assembly LH And RH Windtunnel Assembly LH And RH -1Item Top Tray Assembly Rear Panel Assembly Front Panel Assembly Description Quantity Page Page Your distributor also gives ServiceSupport Miller Electric Mfg. Co To locate a Distributor or Service Agency visitFor assistance in filing or settling claims, contact Your distributor and/or equipment manufacturer’s