Miller Electric Auto Axcess 675 manual Robot Auto-Calibration Sample Programs

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4-6. Robot Auto-Calibration Sample Programs

.It is critical to make certain that NO start power, start conditions, run-in, or crater parameters of any kind are present in the robot program. The welding power source is looking for 2 distinct welding conditions. If there is a “start power” condition, the welding power source will equate this as the first condition and fail to execute Auto-Cal correctly. If there is a “crater fill” condition, the welding power source will equate this as the second condition and fail to execute Auto-Cal correctly.

Actual Motoman Welder Condition File

<Welding Current Output Char.>

NO.	REF (V)	MEASURE (A)
01	0.01	1
02	7.00	500
03	13.99	999
04	0.00	000
<Welding Voltage Output Char.>
NO.	REF (V)	MEASURE (V)
01	0.14	0.5
02	7.00	25.0
03	14.00	50.0
04
Sample Auto-Calibration Routine For Motoman Robot
0000	NOP
0001	Mov J
0002	AWELD 1.40 (AWELD direct input of 1.40Volts = 100 ipm)
0003	VWELD 2.80	(VWELD direct input of 2.80Volts = 10.0 volts)
0004	Arcon
0005	Timer T=10.00
0006	Arcof
0007	AWELD 14.00 (AWELD direct input of 14.00Volts = 1000 ipm)
0008	VWELD 12.32 (VWELD direct input of 12.32Volts = 44.0 volts)
0009	Arcon
0010	Timer T=10.00
0011	Arcof
0012	End

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Contents OM-201 540K ProcessesDescription File Advanced Manufacturing SystemsFrom Miller to You Table of Contents Warranty Symbol Usage Arc Welding HazardsElectric Shock can kill HOT Parts can cause severe burnsFumes and Gases can be hazardous ARC Rays can burn eyes and skinWelding can cause fire or explosion Flying Metal or Dirt can injure eyesWelding Wire can cause injury Fire or Explosion hazardFalling Unit can cause injury Moving Parts can cause injuryPrincipal Safety Standards California Proposition 65 WarningsEMF Information About Implanted Medical DevicesSymboles utilisés UNE Décharge Électrique peut entraîner la mortLE Soudage peut provoquer un in cendie ou une explosion DES Pièces Chaudes peuvent provoquer des brûlures gravesLES Fumées ET LES GAZ peuvent être dangereux LE Bruit peut endommager l’ouïe LES Bouteilles peuvent exploser si elles sont endommagéesRisque D’INCENDIE OU D’EXPLO LA Chute DE L’APPAREIL peut blesserLE Soudage À L’ARC risque de provoquer des interférences Proposition californienne 65 AvertissementsLES Fils DE Soudage peuvent provoquer des blessures En ce qui concerne les implants médicaux Principales normes de sécuritéInformation EMF OM-201 540 Dimensions And Weight − InstallationSpecifications Duty Cycle And Overheating Volt-Ampere Curves100% Duty Cycle At 675 Amperes OverheatingConnection Diagram Selecting a LocationMovement Do not move or operate Tipping Do not stack units. Beware of tippingRear Panel Receptacles And Supplementary Protectors Connecting To Weld Terminals Incorrect InstallationSelecting Weld Cable Sizes Peripheral Receptacle Functions Socket InformationMotor Control Receptacle Functions Electrical Service Guide Hz Three Phase Input VoltageInput Amperes At Rated Output Normal OperatingDisconnect Device Input Power Connections Connecting Input PowerWelding Power Source Input Power Connections Remote Program Setting Touch Sensor OperationRemote Program Select Program No Output a Output B Output C− Operation Operational TermsStart WeldCrater PostflowWire Type LED Front Panel Controls See SectionProcess LED Gas Type LEDSTL Front Panel Switches Robot AbbreviationsManufacturer Robot Abbreviation Xxxx Robot Type100 IPM 1000 IPM Robot Calibration ModeSchedule Sample Auto-Calibration Routine For Motoman Robot Robot Auto-Calibration Sample ProgramsActual Motoman Welder Condition File Weld Data Sample Auto-Calibration Routine For Fanuc RobotSample Auto-Calibration Routine For ABB Robot Reset Mode PulseMild Steel Accu-pulseBlowing Out Inside Of Unit − MaintenanceRoutine Maintenance − Safety Precautions for Servicing Shock Hazard from testingServicing Hazards Exploding Parts can cause injuryCalifornia Proposition 65 Warnings − Troubleshooting Set Value ModeDiagnostics On error Indicates a trigger closed errorIndicates RMD demo is done Indicates an overRemoving Cover and Measuring Input Capacitor Voltage Status Diagnosis Process Control Module PC4 Diagnostic LED’sDiagnostic LED’s On Process Control Module PC4 Diagnostic LED’s On Wire Feed Module PC6 User Interface Module PC7 Diagnostic LED’s Diagnostic LED’s On User Interface Module PC7LED32 Automation Interface Module PC9 Diagnostic LED’sLED33 Diagnostic LED’s On Automation Interface Module PC9 Input signal on from relay K6 for arc detected Input signal off from relay K6 for no arc detectedInput signal on for aux. relay energized Input signal off for aux. relay energizedNetwork And Module Status LED’s Network Status LED’s Module Status LED’sRed Circuit board is operating normallyTroubleshooting Trouble Remedy− Electrical Diagrams Circuit Diagram For Welding Power Source 1198 992-G Part 1 Circuit Diagram For Welding Power Source 2 198 992-G Part 2 Circuit Diagram For 72 Pin Robot Interface 219 266-C Circuit Diagram For Peripheral/Motor Interface 219 267-B − Fig − Parts List16 − Fig Windtunnel Assembly LH And RH Windtunnel Assembly LH And RH -1Item Top Tray Assembly Rear Panel Assembly Front Panel Assembly Description Quantity Page Page Support ServiceYour distributor also gives To locate a Distributor or Service Agency visit Miller Electric Mfg. CoFor assistance in filing or settling claims, contact Your distributor and/or equipment manufacturer’s