Miller Electric Auto Axcess 675 Automation Interface Module PC9 Diagnostic LED’s, LED33, LED32

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7-10. Automation Interface Module PC9 Diagnostic LED’s

LED1

LED2

LED3

LED4

LED5

LED6

LED7

LED8

LED9

LED10

LED33

LED11	LED13 LED25	LED28	1

LED12 LED14 LED27

LED31

LED30

2

LED32

LED15

LED20 LED19 LED18 LED16

LED21 LED22 LED23 LED24 LED26 LED29

LED17

1 Automation Interface Module PC9

Diagnostic LED’s are visible inside unit, located on PC9 mounted on left side.

Refer to Section 7-11for information on diagnostic LED’s.

Reinstall cover after checking diagnostic LED’s.

2 Dip Switch S4

216 958-A / Ref. 803 301-B

Dip switches are used to identify each circuit board on the internal network. Dip switch settings are different for each circuit board. For proper operation, do not change dip settings from those shown.

OM-201 540 Page 41

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Contents Processes OM-201 540KDescription File Advanced Manufacturing SystemsFrom Miller to You Table of Contents Warranty Arc Welding Hazards Symbol UsageElectric Shock can kill HOT Parts can cause severe burnsARC Rays can burn eyes and skin Fumes and Gases can be hazardousWelding can cause fire or explosion Flying Metal or Dirt can injure eyesFire or Explosion hazard Welding Wire can cause injuryFalling Unit can cause injury Moving Parts can cause injuryCalifornia Proposition 65 Warnings Principal Safety StandardsEMF Information About Implanted Medical DevicesUNE Décharge Électrique peut entraîner la mort Symboles utilisésDES Pièces Chaudes peuvent provoquer des brûlures graves LES Fumées ET LES GAZ peuvent être dangereuxLE Soudage peut provoquer un in cendie ou une explosion LES Bouteilles peuvent exploser si elles sont endommagées LE Bruit peut endommager l’ouïeRisque D’INCENDIE OU D’EXPLO LA Chute DE L’APPAREIL peut blesserProposition californienne 65 Avertissements LES Fils DE Soudage peuvent provoquer des blessuresLE Soudage À L’ARC risque de provoquer des interférences Principales normes de sécurité Information EMFEn ce qui concerne les implants médicaux OM-201 540 − Installation SpecificationsDimensions And Weight Volt-Ampere Curves Duty Cycle And Overheating100% Duty Cycle At 675 Amperes OverheatingSelecting a Location Connection DiagramMovement Do not move or operate Tipping Do not stack units. Beware of tippingRear Panel Receptacles And Supplementary Protectors Incorrect Installation Connecting To Weld TerminalsSelecting Weld Cable Sizes Socket Information Peripheral Receptacle FunctionsMotor Control Receptacle Functions Hz Three Phase Input Voltage Electrical Service GuideInput Amperes At Rated Output Normal OperatingConnecting Input Power Welding Power Source Input Power ConnectionsDisconnect Device Input Power Connections Touch Sensor Operation Remote Program SettingRemote Program Select Program No Output a Output B Output COperational Terms − OperationWeld StartCrater PostflowFront Panel Controls See Section Wire Type LEDProcess LED Gas Type LEDSTL Robot Abbreviations Front Panel SwitchesManufacturer Robot Abbreviation Xxxx Robot TypeRobot Calibration Mode Schedule100 IPM 1000 IPM Robot Auto-Calibration Sample Programs Actual Motoman Welder Condition FileSample Auto-Calibration Routine For Motoman Robot Sample Auto-Calibration Routine For Fanuc Robot Sample Auto-Calibration Routine For ABB RobotWeld Data Pulse Reset ModeMild Steel Accu-pulse− Maintenance Routine MaintenanceBlowing Out Inside Of Unit Shock Hazard from testing − Safety Precautions for ServicingServicing Hazards Exploding Parts can cause injuryCalifornia Proposition 65 Warnings Set Value Mode − TroubleshootingDiagnostics Indicates a trigger closed error On errorIndicates RMD demo is done Indicates an overRemoving Cover and Measuring Input Capacitor Voltage Process Control Module PC4 Diagnostic LED’s Diagnostic LED’s On Process Control Module PC4Status Diagnosis Diagnostic LED’s On Wire Feed Module PC6 Diagnostic LED’s On User Interface Module PC7 User Interface Module PC7 Diagnostic LED’sAutomation Interface Module PC9 Diagnostic LED’s LED33LED32 Diagnostic LED’s On Automation Interface Module PC9 Input signal off from relay K6 for no arc detected Input signal on from relay K6 for arc detectedInput signal on for aux. relay energized Input signal off for aux. relay energizedModule Status LED’s Network And Module Status LED’s Network Status LED’sRed Circuit board is operating normallyTrouble Remedy TroubleshootingCircuit Diagram For Welding Power Source 1 − Electrical Diagrams198 992-G Part 1 Circuit Diagram For Welding Power Source 2 198 992-G Part 2 Circuit Diagram For 72 Pin Robot Interface 219 266-C Circuit Diagram For Peripheral/Motor Interface 219 267-B − Parts List 16 − Fig− Fig Windtunnel Assembly LH And RH Windtunnel Assembly LH And RH -1Item Top Tray Assembly Rear Panel Assembly Front Panel Assembly Description Quantity Page Page Service Your distributor also givesSupport Miller Electric Mfg. Co To locate a Distributor or Service Agency visitFor assistance in filing or settling claims, contact Your distributor and/or equipment manufacturer’s