Miller Electric Auto Axcess 675 manual Fire or Explosion hazard, Falling Unit can cause injury

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1-3. Additional Symbols For Installation, Operation, And Maintenance

FIRE OR EXPLOSION hazard.

D Do not install or place unit on, over, or near combustible surfaces.

DDo not install unit near flammables.

DDo not overload building wiring − be sure power supply system is properly sized, rated, and protected to handle this unit.

FALLING UNIT can cause injury.

DUse lifting eye to lift unit only, NOT running gear, gas cylinders, or any other accessories.

DUse equipment of adequate capacity to lift and support unit.

DIf using lift forks to move unit, be sure forks are long enough to extend beyond opposite side of unit.

MOVING PARTS can cause injury.

D Keep away from moving parts such as fans.

D Keep all doors, panels, covers, and guards closed and securely in place.

DHave only qualified persons remove doors, panels, covers, or guards for maintenance as necessary.

DReinstall doors, panels, covers, or guards when maintenance is finished and before reconnecting input power.

READ INSTRUCTIONS.

D Read Owner’s Manual before using or servic- ing unit.

DUse only genuine replacement parts from the manufacturer.

OVERUSE can cause OVERHEATING

DAllow cooling period; follow rated duty cycle.

DReduce current or reduce duty cycle before starting to weld again.

DDo not block or filter airflow to unit.

FLYING SPARKS can cause injury.

D Wear a face shield to protect eyes and face.

D Shape tungsten electrode only on grinder with proper guards in a safe location wearing proper face, hand, and body protection.

DSparks can cause fires — keep flammables away.

STATIC (ESD) can damage PC boards.

DPut on grounded wrist strap BEFORE handling

boards or parts.

D Use proper static-proof bags and boxes to store, move, or ship PC boards.

MOVING PARTS can cause injury.

DKeep away from moving parts.

DKeep away from pinch points such as drive rolls.

WELDING WIRE can cause injury.

DDo not press gun trigger until instructed to do so.

DDo not point gun toward any part of the body, other people, or any metal when threading welding wire.

H.F. RADIATION can cause interference.

DHigh-frequency (H.F.) can interfere with radio navigation, safety services, computers, and communications equipment.

DHave only qualified persons familiar with electronic equipment perform this installation.

DThe user is responsible for having a qualified electrician prompt- ly correct any interference problem resulting from the installa- tion.

DIf notified by the FCC about interference, stop using the equipment at once.

DHave the installation regularly checked and maintained.

DKeep high-frequency source doors and panels tightly shut, keep spark gaps at correct setting, and use grounding and shielding to minimize the possibility of interference.

ARC WELDING can cause interference.

DElectromagnetic energy can interfere with sensitive electronic equipment such as computers and computer-driven equipment such as robots.

DBe sure all equipment in the welding area is electromagnetically compatible.

DTo reduce possible interference, keep weld cables as short as possible, close together, and down low, such as on the floor.

DLocate welding operation 100 meters from any sensitive elec- tronic equipment.

DBe sure this welding machine is installed and grounded according to this manual.

DIf interference still occurs, the user must take extra measures such as moving the welding machine, using shielded cables, using line filters, or shielding the work area.

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Contents File Advanced Manufacturing Systems OM-201 540KProcesses DescriptionFrom Miller to You Table of Contents Warranty HOT Parts can cause severe burns Symbol UsageArc Welding Hazards Electric Shock can killFlying Metal or Dirt can injure eyes Fumes and Gases can be hazardousARC Rays can burn eyes and skin Welding can cause fire or explosionMoving Parts can cause injury Welding Wire can cause injuryFire or Explosion hazard Falling Unit can cause injuryAbout Implanted Medical Devices Principal Safety StandardsCalifornia Proposition 65 Warnings EMF InformationUNE Décharge Électrique peut entraîner la mort Symboles utilisésLES Fumées ET LES GAZ peuvent être dangereux DES Pièces Chaudes peuvent provoquer des brûlures gravesLE Soudage peut provoquer un in cendie ou une explosion LA Chute DE L’APPAREIL peut blesser LE Bruit peut endommager l’ouïeLES Bouteilles peuvent exploser si elles sont endommagées Risque D’INCENDIE OU D’EXPLOLES Fils DE Soudage peuvent provoquer des blessures Proposition californienne 65 AvertissementsLE Soudage À L’ARC risque de provoquer des interférences Information EMF Principales normes de sécuritéEn ce qui concerne les implants médicaux OM-201 540 Specifications − InstallationDimensions And Weight Overheating Duty Cycle And OverheatingVolt-Ampere Curves 100% Duty Cycle At 675 AmperesDo not stack units. Beware of tipping Connection DiagramSelecting a Location Movement Do not move or operate TippingRear Panel Receptacles And Supplementary Protectors Incorrect Installation Connecting To Weld TerminalsSelecting Weld Cable Sizes Socket Information Peripheral Receptacle FunctionsMotor Control Receptacle Functions Normal Operating Electrical Service GuideHz Three Phase Input Voltage Input Amperes At Rated OutputWelding Power Source Input Power Connections Connecting Input PowerDisconnect Device Input Power Connections Program No Output a Output B Output C Remote Program SettingTouch Sensor Operation Remote Program SelectOperational Terms − OperationPostflow StartWeld CraterGas Type LED Wire Type LEDFront Panel Controls See Section Process LEDSTL Xxxx Robot Type Front Panel SwitchesRobot Abbreviations Manufacturer Robot AbbreviationSchedule Robot Calibration Mode100 IPM 1000 IPM Actual Motoman Welder Condition File Robot Auto-Calibration Sample ProgramsSample Auto-Calibration Routine For Motoman Robot Sample Auto-Calibration Routine For ABB Robot Sample Auto-Calibration Routine For Fanuc RobotWeld Data Accu-pulse Reset ModePulse Mild SteelRoutine Maintenance − MaintenanceBlowing Out Inside Of Unit Exploding Parts can cause injury − Safety Precautions for ServicingShock Hazard from testing Servicing HazardsCalifornia Proposition 65 Warnings Set Value Mode − TroubleshootingDiagnostics Indicates an over On errorIndicates a trigger closed error Indicates RMD demo is doneRemoving Cover and Measuring Input Capacitor Voltage Diagnostic LED’s On Process Control Module PC4 Process Control Module PC4 Diagnostic LED’sStatus Diagnosis Diagnostic LED’s On Wire Feed Module PC6 Diagnostic LED’s On User Interface Module PC7 User Interface Module PC7 Diagnostic LED’sLED33 Automation Interface Module PC9 Diagnostic LED’sLED32 Diagnostic LED’s On Automation Interface Module PC9 Input signal off for aux. relay energized Input signal on from relay K6 for arc detectedInput signal off from relay K6 for no arc detected Input signal on for aux. relay energizedCircuit board is operating normally Network And Module Status LED’s Network Status LED’sModule Status LED’s RedTrouble Remedy TroubleshootingCircuit Diagram For Welding Power Source 1 − Electrical Diagrams198 992-G Part 1 Circuit Diagram For Welding Power Source 2 198 992-G Part 2 Circuit Diagram For 72 Pin Robot Interface 219 266-C Circuit Diagram For Peripheral/Motor Interface 219 267-B 16 − Fig − Parts List− Fig Windtunnel Assembly LH And RH Windtunnel Assembly LH And RH -1Item Top Tray Assembly Rear Panel Assembly Front Panel Assembly Description Quantity Page Page Your distributor also gives ServiceSupport Your distributor and/or equipment manufacturer’s To locate a Distributor or Service Agency visitMiller Electric Mfg. Co For assistance in filing or settling claims, contact
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