Miller Electric Auto Axcess 675 manual Front Panel Assembly

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22

21

21

27

25

24

19

20

		. Hardware is common and
	2	not available unless listed.
1	4	7
	4	7

6

5

3

26

9
8	10

18

	17	11
	17	10
		10
		16
		12

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12

Item Dia.

No. Mkgs.

		Ref. 802 918-B
	Figure 9-5. Front Panel Assembly
Part
No.	Description	Quantity

Figure 9-5.Front Panel Assembly

. . .	1	. . . . . S1 . . . .	. . . 207456 . . .	Switch Assy, Rotary 2 Posn 1P 40A 600VAC PNLMTG 90Deg	1
. . .	2	. . . . . . . . . . . . .	. . . 207895 . . .	Insulator,Switch Power	1
. . .	3	. . . . . . . . . . . . .	. . . 179851 . . .	Knob, Pointer 1.670 Dia X .250 Id Push On W/Spring	1
. . .	4	. . . . . . . . . . . . .	. . . 204393 . . .	Panel, PC Card Front (including)	1
. . . .	. .	. . . . . . . . . . . . .	. . . 204394 . . .	. Panel, PC Card Switch/Overlay (including)	1
. . .	5	. . . . . . . . . . . . .	. . . 200410 . . .	. . . Nameplate, Overlay	1
. . .	6	. . . . PC20 . . .	. . . 227879 . . .	. . . Circuit Card Assy, Switches	1
. . .	7	. . . . PC7 . . .	. . . 221278 . . .	. User Interface Module	1
. . . .	. .	. . . . . . . . . . . . .	. . . 200416 . . .	. . . Circuit Card Assy, Display	1
. . . .	. .	. . . . . . . . . . . . .	. . . 199376 . . .	. . . Circuit Card Assy, User Interface	1
. . .	8	. . . . . FM . . . .	. . . 196313 . . .	Fan, Muffin 115V 50/60 Hz 3000 Rpm 6.378 Mtg Holes	3
. . .	9	. . . . PC13 . . .	. . . 208071 . . .	Circuit Card Assy,ISO/COMM	1
. . . 10		. C6, C7, C8	. . . 206878 . . .	Capacitor Assy	3
. . . 11		. . . . . . . . . . . . .	. . . 213102 . . .	Choke, Common Mode w/Leads	2
. . . 12		. . . . . . . . . . . . .	. . . 025248 . . .	Stand−off, Insul .250−20 X 1.250 Lg X .437 Thd	3

OM-201 540 Page 59

Image 63

Contents File Advanced Manufacturing Systems OM-201 540KProcesses DescriptionFrom Miller to You Table of Contents Warranty HOT Parts can cause severe burns Symbol UsageArc Welding Hazards Electric Shock can killFlying Metal or Dirt can injure eyes Fumes and Gases can be hazardousARC Rays can burn eyes and skin Welding can cause fire or explosionMoving Parts can cause injury Welding Wire can cause injuryFire or Explosion hazard Falling Unit can cause injuryAbout Implanted Medical Devices Principal Safety StandardsCalifornia Proposition 65 Warnings EMF InformationUNE Décharge Électrique peut entraîner la mort Symboles utilisésDES Pièces Chaudes peuvent provoquer des brûlures graves LES Fumées ET LES GAZ peuvent être dangereuxLE Soudage peut provoquer un in cendie ou une explosion LA Chute DE L’APPAREIL peut blesser LE Bruit peut endommager l’ouïeLES Bouteilles peuvent exploser si elles sont endommagées Risque D’INCENDIE OU D’EXPLOProposition californienne 65 Avertissements LES Fils DE Soudage peuvent provoquer des blessuresLE Soudage À L’ARC risque de provoquer des interférences Principales normes de sécurité Information EMFEn ce qui concerne les implants médicaux OM-201 540 − Installation SpecificationsDimensions And Weight Overheating Duty Cycle And OverheatingVolt-Ampere Curves 100% Duty Cycle At 675 AmperesDo not stack units. Beware of tipping Connection DiagramSelecting a Location Movement Do not move or operate TippingRear Panel Receptacles And Supplementary Protectors Incorrect Installation Connecting To Weld TerminalsSelecting Weld Cable Sizes Socket Information Peripheral Receptacle FunctionsMotor Control Receptacle Functions Normal Operating Electrical Service GuideHz Three Phase Input Voltage Input Amperes At Rated OutputConnecting Input Power Welding Power Source Input Power ConnectionsDisconnect Device Input Power Connections Program No Output a Output B Output C Remote Program SettingTouch Sensor Operation Remote Program SelectOperational Terms − OperationPostflow StartWeld CraterGas Type LED Wire Type LEDFront Panel Controls See Section Process LEDSTL Xxxx Robot Type Front Panel SwitchesRobot Abbreviations Manufacturer Robot AbbreviationRobot Calibration Mode Schedule100 IPM 1000 IPM Robot Auto-Calibration Sample Programs Actual Motoman Welder Condition FileSample Auto-Calibration Routine For Motoman Robot Sample Auto-Calibration Routine For Fanuc Robot Sample Auto-Calibration Routine For ABB RobotWeld Data Accu-pulse Reset ModePulse Mild Steel− Maintenance Routine MaintenanceBlowing Out Inside Of Unit Exploding Parts can cause injury − Safety Precautions for ServicingShock Hazard from testing Servicing HazardsCalifornia Proposition 65 Warnings Set Value Mode − TroubleshootingDiagnostics Indicates an over On errorIndicates a trigger closed error Indicates RMD demo is doneRemoving Cover and Measuring Input Capacitor Voltage Process Control Module PC4 Diagnostic LED’s Diagnostic LED’s On Process Control Module PC4Status Diagnosis Diagnostic LED’s On Wire Feed Module PC6 Diagnostic LED’s On User Interface Module PC7 User Interface Module PC7 Diagnostic LED’sAutomation Interface Module PC9 Diagnostic LED’s LED33LED32 Diagnostic LED’s On Automation Interface Module PC9 Input signal off for aux. relay energized Input signal on from relay K6 for arc detectedInput signal off from relay K6 for no arc detected Input signal on for aux. relay energizedCircuit board is operating normally Network And Module Status LED’s Network Status LED’sModule Status LED’s RedTrouble Remedy TroubleshootingCircuit Diagram For Welding Power Source 1 − Electrical Diagrams198 992-G Part 1 Circuit Diagram For Welding Power Source 2 198 992-G Part 2 Circuit Diagram For 72 Pin Robot Interface 219 266-C Circuit Diagram For Peripheral/Motor Interface 219 267-B − Parts List 16 − Fig− Fig Windtunnel Assembly LH And RH Windtunnel Assembly LH And RH -1Item Top Tray Assembly Rear Panel Assembly Front Panel Assembly Description Quantity Page Page Service Your distributor also givesSupport Your distributor and/or equipment manufacturer’s To locate a Distributor or Service Agency visitMiller Electric Mfg. Co For assistance in filing or settling claims, contact