Sanyo C3682, C3082 service manual How to Test Run the Air Conditioner

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How to Test Run the Air Conditioner

After turning on the power of the air conditioner, use the remote controller and follow the steps below to conduct the test run.

(1)Set the remote controller in Test Run mode. (Fig. 59a)

a)Press and hold the QUIET button and the 1HR. TIMER button.

b)Then press and hold the ACL (Reset) button with a pointed object such as the tip of a pen. After 5 sec- onds, release the ACL button first.

c)Then release the QUIET and 1HR. TIMER buttons.

d) appears and “oP-1” blinks in the remote controller clock display area. (Fig. 59b)

(2)Start Cooling mode test run by pressing the ON/OFF operation button of the remote controller. (Fig. 59a)

This starts the fan producing uncooled forced air with the 3 indicator lamps (OPERATION lamp, TIMER lamp, and LED CLEAN lamp) on the main unit blinking. (Fig. 59c)

After 3 minutes, the system shifts into cooling opera- tion, and cool air will start to be felt. Cooling mode test run is unaffected by the room temperature.

(3)Press the ON/OFF operation button of the remote con- troller again to stop the test run. (Fig. 59a)

(4)Finally press the ACL (Reset) button of the remote con- troller to release it from Test Run mode to return to nor- mal mode. (Fig. 59a)

” and “oP-1” will disappear from the remote con- troller clock display area.

NOTE

Troubleshooting:

In the event that the green OPERATION lamp is blinking upon powering up the system, an error condition exists. In this case, refer to the self-diagnostics procedure on the inside of the front cover.

IMPORTANT

After the test run is completed, be sure to press the ACL (Reset) button to return to normal mode. The air conditioner will not operate correctly if this is not done.

ON/OFF operation button

1HR.

TIMER

button

QUIET button

ACL (Reset) button

Fig. 59a

Fig. 59b

OPERATION lamp

TIMER lamp

LED CLEAN lamp

Fig. 59c

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Contents Indoor Model No. Product Code No Destination North AmericaSafety Precautions Prohibit Table of Contents Checking Electrical Components Operating Range Indoor Air Intake Temp Outdoor Air Intake TempSpecifications Unit SpecificationsKS3082 C3082208V KS3682 C368221.9 Major Component Specifications Indoor UnitCB-KS3682 Microprocessor 250V 3A Outdoor Unit Outdoor Unit C3082Board CompressorOutdoor Unit C3682 Other Component Specifications Dimensional Data Indoor Unit KS3082Inchmm Refrigerant Flow Diagram Refrigerant Flow DiagramTemperature Charts Low pressure performance chartOperating current performance chart Indoor discharge air performance chartWide Cooling Capacity Indoor OutdoorCooling Capacity Indoor34,000 BTU/h Power Supply 230V Single Phase 60Hz Cooling Capacity IndoorCooling Vertical distance ft Air Throw Distance ChartsRoom air temp F 26.7C Fan speed High Horizontal distance ft Air Electrical Characteristics Electrical DataC3082 Voltage230V Cooling Voltage208V CoolingC3682 Voltage230V Cooling KS3082 KS3682 Electric Wiring Diagrams8FA2-5250-70400-3 8FA2-5250-71800 Noise Filter P.C.BOARDOperation Functions FunctionsEmergency operation Timer backup Lamp colorsNoise Reducing Control Outdoor Unit Switching Procedure to Noise Reducing ControlOperation Sound Maximum Current Value Change Procedure Maximum Current Value Change FunctionDescription of function C3682Compressor discharge temperature control Compressor discharge temperature FCProtective Functions Freeze preventionPrecautions before Performing Inspection or Repair TroubleshootingMethod of Self-Diagnostics Self-diagnostics Lamps Replace the controller NormalReplace the circuit board or the fuse Checking the Indoor and Outdoor Units Using the TEST/T-RUN terminalsChecking the indoor unit Control Check items unit operation Serial Communication Error Identification Procedure Alarm Code E05Off Blinking Illuminated Before the OperationTerminal board Outdoor Unit Alarm Code E07/P04/P05/P20/P27 Trouble Diagnosis of Fan Motor Indoor Fan MotorOutdoor Fan Motor Noise Malfunction and Electromagnetic Interference Noise malfunctionElectromagnetic interference Locations most susceptible to noise Trouble CorrectionPower Supply Cord Checking Electrical ComponentsMeasurement of Insulation Resistance Measurement of Insulation Resistance for Electrical PartsChecking Continuity of Fuse on PCB Assy Refrigerant R410A Special Precautions When Servicing Unit Characteristics of New Refrigerant R410AWhat is New Refrigerant R410A? CharacteristicsChecklist before Servicing Tubing Installation Procedures Tools Specifically for R410AProcedure for Replacing Compressor Case of Compressor MalfunctionNever charge a large amount Unit. This may causeDamage to the compressor ExampleWelding leaking points Case Refrigerant is LeakingRecharging When Tubes are Extended Charging Additional RefrigerantRetro-Fitting Existing Systems Use of Existing UnitsOI-852-6-4181-150-00-0 Mode D’EMPLOI Pub. OI-85264181150000 SanyoFeatures ContentsAlert Symbols Installation LocationSafety Instructions Product InformationNames of Parts Unit Display and Operation ButtonRemote Control Unit Display SymbolsRemote Control Unit HR. Timer button 1-HOUR OFF Timer Temperature setting buttons TempMode selector button High Power buttonUsing the Remote Control Unit Air conditioner Indoor unit Receiver Remote control unitACL button 16 mmAutomatic fan speed Operation with the Remote Control UnitManual fan speed Cooling and DRY Mode Cooling Mode Unoccupied Indication StatusSetting the Timer Special RemarksHow it works? Clicking sound is heard from the air conditionerTo cancel a timer program 1030 pm 710 am 1100 am Present timeUsing the 1-HOUR OFF Timer Adjusting the Airflow DirectionTips for Energy Saving Do notCare and Cleaning How to install the air clean filter How to clean the air clean filterCleaning the main unit and remote control unit Removing and remounting the front panelTroubleshooting Wired Remote ControllerOperating Range Trouble Possible Cause RemedyAppendix B Installation Instructions Installation Instructions ContentsPlease Read Before Starting Tools Required for Installation not supplied Accessories Supplied with Unit TableGeneral Optional Copper Tubing KitInstallation Site Selection Additional Materials Required for InstallationSolid base must not cover the hole of the bottom plate Precautions for Installation in a Snowy Area Countermeasures against snow and windUnit inch Required space around the outdoor unit Installation with intakes facing outletsFront and both sides must remain open Unit Multiple-unit installation 2 or more units Top is open Single-unit installationObstacle to the front of unit Installation in front-rear rows Obstacles to the front and rear of unitHow to Install the Indoor Unit Trical wiring or conduits areRemove the Rear Panel from the Unit Make a HoleInstall the Rear Panel on the Wall If Wooden WallIf Block, Brick, Concrete or Similar Type Wall Hole DiaHow to remove the grille Removing and Installing the GrilleHow to replace the grille Wiring Instructions General precautions on wiring Shape the Indoor Side TubingWire Size and Length ModelC3682 Fuse or CircuitWiring Instructions for Inter-unit Connections For Outdoor Unit For solid core wiring or F-cable How to connect wiring to the terminal For Indoor UnitFor stranded wiring Mounting Right-side tubingLeft-side tubing Switching drain hose and drain capDrain cap Do not supply power to Tubing and wiring to the outTo unmount indoor unit Frame Fastening MethodHow to Install the Outdoor Unit First refer to . Installation Site SelectionWiring Instructions for the Outdoor Unit Routing the Tubing and WiringFlaring Procedure with a Flare Tool Refrigerant TubingUse of the Flaring Method If the special R410A flare tool is usedConnecting Tubing between Indoor and Outdoor Units Finishing the InstallationInsulation of Refrigerant Tubing Taping the TubesAir Purging Hex wrench before Be sure to completely insertAttempting to turn the valve How to Test Run the Air Conditioner Basic Functions of the Service Valves Pump DownService Valve Connections Remote Control Unit Installation PositionAddress Switch Address Setting of the Remote Control Unit