Sanyo C3682, C3082 service manual Charging Additional Refrigerant, Retro-Fitting Existing Systems

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10-7. Charging Additional Refrigerant

10-7-1. When Tubes are Extended

Observe the proper amount of refrigerant as stated in this service manual or the installation manual that came with the indoor unit. Charge additional refrigerant in liquid state only.

CAUTION

Never charge additional refrigerant if refrigerant is leaking from the unit. Follow instructions given in "10-6. In Case Refrigerant is Leaking" and completely carry out repairs. Only then should you recharge the refrigerant.

10-8. Retro-Fitting Existing Systems

10-8-1. Use of Existing Units

Never use new refrigerant R410A for existing units which use R22. This will cause the air conditioner to

operate improperly and may result in a hazardous condition.

10-8-2. Use of Existing Tubing

If replacing an older unit that used refrigerant R22 with a R410A unit, do not use its existing tubing. Instead, completely new tubing must be used.

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Contents Indoor Model No. Product Code No Destination North AmericaSafety Precautions Prohibit Table of Contents Checking Electrical Components Operating Range Indoor Air Intake Temp Outdoor Air Intake TempKS3082 SpecificationsUnit Specifications C3082208V KS3682 C368221.9 Major Component Specifications Indoor UnitCB-KS3682 Microprocessor 250V 3A Board Outdoor UnitOutdoor Unit C3082 CompressorOutdoor Unit C3682 Other Component Specifications Dimensional Data Indoor Unit KS3082Inchmm Refrigerant Flow Diagram Refrigerant Flow DiagramOperating current performance chart Temperature ChartsLow pressure performance chart Indoor discharge air performance chartWide Cooling Capacity Indoor OutdoorCooling Capacity Indoor34,000 BTU/h Power Supply 230V Single Phase 60Hz Cooling Capacity IndoorAir Throw Distance Charts Cooling Vertical distance ftRoom air temp F 26.7C Fan speed High Horizontal distance ft Air C3082 Voltage230V Cooling Electrical CharacteristicsElectrical Data Voltage208V CoolingC3682 Voltage230V Cooling Electric Wiring Diagrams KS3082 KS36828FA2-5250-70400-3 8FA2-5250-71800 Noise Filter P.C.BOARDFunctions Operation FunctionsEmergency operation Timer backup Lamp colorsSwitching Procedure to Noise Reducing Control Noise Reducing Control Outdoor UnitOperation Sound Description of function Maximum Current Value Change ProcedureMaximum Current Value Change Function C3682Protective Functions Compressor discharge temperature controlCompressor discharge temperature FC Freeze preventionTroubleshooting Precautions before Performing Inspection or RepairMethod of Self-Diagnostics Self-diagnostics Lamps Normal Replace the controllerReplace the circuit board or the fuse Using the TEST/T-RUN terminals Checking the Indoor and Outdoor UnitsChecking the indoor unit Control Check items unit operation Off Blinking Illuminated Serial Communication Error Identification ProcedureAlarm Code E05 Before the OperationTerminal board Outdoor Unit Alarm Code E07/P04/P05/P20/P27 Trouble Diagnosis of Fan Motor Indoor Fan MotorOutdoor Fan Motor Electromagnetic interference Noise Malfunction and Electromagnetic InterferenceNoise malfunction Locations most susceptible to noise Trouble CorrectionMeasurement of Insulation Resistance Power Supply CordChecking Electrical Components Measurement of Insulation Resistance for Electrical PartsChecking Continuity of Fuse on PCB Assy What is New Refrigerant R410A? Refrigerant R410A Special Precautions When Servicing UnitCharacteristics of New Refrigerant R410A CharacteristicsChecklist before Servicing Tubing Installation Procedures Tools Specifically for R410AProcedure for Replacing Compressor Case of Compressor MalfunctionDamage to the compressor Never charge a large amountUnit. This may cause ExampleCase Refrigerant is Leaking Welding leaking pointsRecharging Retro-Fitting Existing Systems When Tubes are ExtendedCharging Additional Refrigerant Use of Existing UnitsOI-852-6-4181-150-00-0 Mode D’EMPLOI Pub. OI-85264181150000 SanyoFeatures ContentsSafety Instructions Alert SymbolsInstallation Location Product InformationNames of Parts Unit Display and Operation ButtonRemote Control Unit Display SymbolsRemote Control Unit Mode selector button HR. Timer button 1-HOUR OFF TimerTemperature setting buttons Temp High Power buttonACL button Using the Remote Control UnitAir conditioner Indoor unit Receiver Remote control unit 16 mmOperation with the Remote Control Unit Automatic fan speedManual fan speed Cooling and DRY Mode Cooling Mode Unoccupied Indication StatusHow it works? Setting the TimerSpecial Remarks Clicking sound is heard from the air conditionerTo cancel a timer program 1030 pm 710 am 1100 am Present timeTips for Energy Saving Using the 1-HOUR OFF TimerAdjusting the Airflow Direction Do notCare and Cleaning Cleaning the main unit and remote control unit How to install the air clean filterHow to clean the air clean filter Removing and remounting the front panelOperating Range TroubleshootingWired Remote Controller Trouble Possible Cause RemedyAppendix B Installation Instructions Installation Instructions ContentsPlease Read Before Starting General Tools Required for Installation not suppliedAccessories Supplied with Unit Table Optional Copper Tubing KitInstallation Site Selection Additional Materials Required for InstallationSolid base must not cover the hole of the bottom plate Precautions for Installation in a Snowy Area Countermeasures against snow and windUnit inch Installation with intakes facing outlets Required space around the outdoor unitFront and both sides must remain open Unit Top is open Single-unit installation Multiple-unit installation 2 or more unitsObstacle to the front of unit Installation in front-rear rows Obstacles to the front and rear of unitRemove the Rear Panel from the Unit How to Install the Indoor UnitTrical wiring or conduits are Make a HoleIf Block, Brick, Concrete or Similar Type Wall Install the Rear Panel on the WallIf Wooden Wall Hole DiaRemoving and Installing the Grille How to remove the grilleHow to replace the grille Wiring Instructions General precautions on wiring Shape the Indoor Side TubingC3682 Wire Size and LengthModel Fuse or CircuitWiring Instructions for Inter-unit Connections How to connect wiring to the terminal For Indoor Unit For Outdoor Unit For solid core wiring or F-cableFor stranded wiring Mounting Right-side tubingSwitching drain hose and drain cap Left-side tubingDrain cap To unmount indoor unit Do not supply power toTubing and wiring to the out Frame Fastening MethodWiring Instructions for the Outdoor Unit How to Install the Outdoor UnitFirst refer to . Installation Site Selection Routing the Tubing and WiringUse of the Flaring Method Flaring Procedure with a Flare ToolRefrigerant Tubing If the special R410A flare tool is usedInsulation of Refrigerant Tubing Connecting Tubing between Indoor and Outdoor UnitsFinishing the Installation Taping the TubesAir Purging Be sure to completely insert Hex wrench beforeAttempting to turn the valve How to Test Run the Air Conditioner Basic Functions of the Service Valves Pump DownService Valve Connections Remote Control Unit Installation PositionAddress Switch Address Setting of the Remote Control Unit