Sanyo C3082 service manual KS3682, C3682

Page 9

Indoor Unit

KS3682

 

 

 

 

 

 

 

 

 

Outdoor Unit

C3682

 

 

 

 

 

 

 

 

< 230V >

 

 

 

 

 

 

 

 

 

 

 

 

Voltage Rating

 

 

 

 

 

230V Single-Phase 60Hz

Performance

 

 

 

 

 

 

 

 

Cooling

Total Capacity

 

 

 

 

BTU/h

34,000

( 10,900 to 34,000 )

Air Circulation (High)

 

 

ft3/min (m3/h)

10.0

630 (1,070)

 

 

 

 

 

 

 

 

kW

( 3.2 to 10.0 )

 

 

Sensible Capacity

 

 

 

 

BTU/h

 

20,700

 

 

Latent Capacity

 

 

 

 

BTU/h

 

13,300

 

 

 

 

 

 

 

 

 

 

 

Moisture Removal (High)

 

 

Pints/h

 

10.64

 

 

Available Voltage Range

 

 

V

 

187 to 253

Rating

Running Amperes

 

 

 

 

A

20.0

( 5.0 to 20.0 )

 

 

 

 

 

 

 

 

 

 

 

 

 

Power Input

 

 

 

 

W

4,000

( 1,000 to 4,000 )

Electrical

Power Factor

 

 

 

 

%

 

 

87

Compressor Locked Rotor Amperes

 

 

A

 

31.0

 

 

EER

 

 

 

 

 

BTU/h/W

 

8.50

 

 

SEER

 

 

 

 

 

BTU/Wh

 

16.0

 

 

 

 

 

 

 

 

 

 

 

 

Fuse or Circuit Breaker Capacity

 

 

A

 

 

45

 

 

Controls / Temperature Control

 

 

 

Microprocessor / I.C. Thermister

 

 

Control Unit

 

 

 

 

 

 

Wireless Remote Control Unit

 

 

Timer

 

 

 

 

 

 

24-Hour ON or OFF Timer, 1-Hour OFF Timer

 

 

Fan Speeds

 

 

Indoor / Outdoor

Auto and 3 steps / Auto (Hi, Me, Lo)

 

 

Airflow Direction (Indoor)

 

 

Horizontal

 

Manual

 

 

 

 

 

 

 

 

Vertical

 

Auto

Features

Air Filter

 

 

 

 

 

 

Washable, Anti-Mold

 

 

 

 

 

 

 

 

 

 

 

 

 

Compressor

 

 

 

 

 

DC Twin Rotary (Inverter)

 

 

Refrigerant / Amount charged at shipment

Ibs (g)

R410A / 6.5 (2,950)

 

 

Refrigerant Control

 

 

 

 

 

Electric Expansion Valve

 

 

Operation Sound

 

Indoor : Hi/Me/Lo/Qt*

dB-A

49 / 44 / 39 / 32

 

 

(*Qt = Quiet mode)

 

Outdoor : Hi

 

 

dB-A

 

 

55

 

 

Refrigerant Tubing Connections

 

 

 

 

Flare Type

 

 

Max. allowable tubing length at shipment

 

 

ft (m)

 

164 (50)

 

 

Refrigerant

 

 

Narrow tube

 

 

inch (mm)

 

3/8 (9.52)

 

 

Tube Diameter

 

Wide tube

 

 

inch (mm)

 

5/8 (15.88)

 

 

Refrigerant Tube Kit / Accessories

 

 

 

Optional / Air Clean Filter

Weight

 

 

 

 

 

 

 

Indoor Unit

 

 

Outdoor Unit

 

 

Unit Dimensions

 

 

 

 

inch

11-13/16 41-15/16 9-1/16

 

35-13/16 37-1/32 13-3/8

&

 

Height Width Depth

 

 

(mm)

(300 1,065 230)

 

 

(910 940 340)

 

Package Dimensions

 

 

 

 

inch

12-7/32 44-7/8 14-31/32

 

42-3/8 40 16-3/8

Dimensions

Depth

 

 

 

Shipping Volume

 

 

cu.ft (m3)

4.59 (0.13)

 

 

15.88 (0.45)

 

 

Height

Width

 

 

(mm)

(310 1,140 380)

 

 

(1,076 1,016 416)

 

 

Weight

 

 

Net

 

 

Ibs (kg)

32.0 (14.5)

 

 

183.0 (83.0)

 

 

 

 

 

Shipping

 

 

Ibs (kg)

39.7 (18.0)

 

 

205.0 (93.0)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

DATA SUBJECT TO CHANGE WITHOUT NOTICE.

Remarks: Rating conditions are:

 

 

 

 

 

 

 

 

 

Cooling: Indoor air temperature

80°F D.B. / 67°F W.B.

 

 

 

 

 

 

Outdoor air temperature

95°F D.B. / 75°F W.B.

 

 

 

9

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Contents Destination North America Indoor Model No. Product Code NoSafety Precautions Prohibit Table of Contents Checking Electrical Components Indoor Air Intake Temp Outdoor Air Intake Temp Operating RangeUnit Specifications SpecificationsKS3082 C3082208V C3682 KS368221.9 Indoor Unit Major Component SpecificationsCB-KS3682 Microprocessor 250V 3A Outdoor Unit C3082 Outdoor UnitBoard CompressorOutdoor Unit C3682 Other Component Specifications Indoor Unit KS3082 Dimensional DataInchmm Refrigerant Flow Diagram Refrigerant Flow DiagramLow pressure performance chart Temperature ChartsOperating current performance chart Indoor discharge air performance chartWide Indoor Outdoor Cooling CapacityIndoor Cooling Capacity34,000 BTU/h Indoor Power Supply 230V Single Phase 60Hz Cooling CapacityAir Throw Distance Charts Cooling Vertical distance ftRoom air temp F 26.7C Fan speed High Horizontal distance ft Air Electrical Data Electrical CharacteristicsC3082 Voltage230V Cooling Voltage208V CoolingC3682 Voltage230V Cooling Electric Wiring Diagrams KS3082 KS36828FA2-5250-70400-3 Noise Filter P.C.BOARD 8FA2-5250-71800Functions Operation FunctionsEmergency operation Lamp colors Timer backupSwitching Procedure to Noise Reducing Control Noise Reducing Control Outdoor UnitOperation Sound Maximum Current Value Change Function Maximum Current Value Change ProcedureDescription of function C3682Compressor discharge temperature FC Compressor discharge temperature controlProtective Functions Freeze preventionTroubleshooting Precautions before Performing Inspection or RepairMethod of Self-Diagnostics Self-diagnostics Lamps Normal Replace the controllerReplace the circuit board or the fuse Using the TEST/T-RUN terminals Checking the Indoor and Outdoor UnitsChecking the indoor unit Control Check items unit operation Alarm Code E05 Serial Communication Error Identification ProcedureOff Blinking Illuminated Before the OperationTerminal board Outdoor Unit Alarm Code E07/P04/P05/P20/P27 Indoor Fan Motor Trouble Diagnosis of Fan MotorOutdoor Fan Motor Noise malfunction Noise Malfunction and Electromagnetic InterferenceElectromagnetic interference Locations most susceptible to noise Trouble CorrectionChecking Electrical Components Power Supply CordMeasurement of Insulation Resistance Measurement of Insulation Resistance for Electrical PartsChecking Continuity of Fuse on PCB Assy Characteristics of New Refrigerant R410A Refrigerant R410A Special Precautions When Servicing UnitWhat is New Refrigerant R410A? CharacteristicsChecklist before Servicing Tools Specifically for R410A Tubing Installation ProceduresCase of Compressor Malfunction Procedure for Replacing CompressorUnit. This may cause Never charge a large amountDamage to the compressor ExampleCase Refrigerant is Leaking Welding leaking pointsRecharging Charging Additional Refrigerant When Tubes are ExtendedRetro-Fitting Existing Systems Use of Existing UnitsOI-852-6-4181-150-00-0 Pub. OI-85264181150000 Sanyo Mode D’EMPLOIContents FeaturesInstallation Location Alert SymbolsSafety Instructions Product InformationUnit Display and Operation Button Names of PartsSymbols Remote Control Unit DisplayRemote Control Unit Temperature setting buttons Temp HR. Timer button 1-HOUR OFF TimerMode selector button High Power buttonAir conditioner Indoor unit Receiver Remote control unit Using the Remote Control UnitACL button 16 mmOperation with the Remote Control Unit Automatic fan speedManual fan speed Cooling and DRY Mode Unoccupied Indication Status Cooling ModeSpecial Remarks Setting the TimerHow it works? Clicking sound is heard from the air conditioner1030 pm 710 am 1100 am Present time To cancel a timer programAdjusting the Airflow Direction Using the 1-HOUR OFF TimerTips for Energy Saving Do notCare and Cleaning How to clean the air clean filter How to install the air clean filterCleaning the main unit and remote control unit Removing and remounting the front panelWired Remote Controller TroubleshootingOperating Range Trouble Possible Cause RemedyAppendix B Installation Instructions Contents Installation InstructionsPlease Read Before Starting Accessories Supplied with Unit Table Tools Required for Installation not suppliedGeneral Optional Copper Tubing KitAdditional Materials Required for Installation Installation Site SelectionSolid base must not cover the hole of the bottom plate Countermeasures against snow and wind Precautions for Installation in a Snowy AreaUnit inch Installation with intakes facing outlets Required space around the outdoor unitFront and both sides must remain open Unit Top is open Single-unit installation Multiple-unit installation 2 or more unitsObstacle to the front of unit Obstacles to the front and rear of unit Installation in front-rear rowsTrical wiring or conduits are How to Install the Indoor UnitRemove the Rear Panel from the Unit Make a HoleIf Wooden Wall Install the Rear Panel on the WallIf Block, Brick, Concrete or Similar Type Wall Hole DiaRemoving and Installing the Grille How to remove the grilleHow to replace the grille Shape the Indoor Side Tubing Wiring Instructions General precautions on wiringModel Wire Size and LengthC3682 Fuse or CircuitWiring Instructions for Inter-unit Connections How to connect wiring to the terminal For Indoor Unit For Outdoor Unit For solid core wiring or F-cableFor stranded wiring Right-side tubing MountingSwitching drain hose and drain cap Left-side tubingDrain cap Tubing and wiring to the out Do not supply power toTo unmount indoor unit Frame Fastening MethodFirst refer to . Installation Site Selection How to Install the Outdoor UnitWiring Instructions for the Outdoor Unit Routing the Tubing and WiringRefrigerant Tubing Flaring Procedure with a Flare ToolUse of the Flaring Method If the special R410A flare tool is usedFinishing the Installation Connecting Tubing between Indoor and Outdoor UnitsInsulation of Refrigerant Tubing Taping the TubesAir Purging Be sure to completely insert Hex wrench beforeAttempting to turn the valve How to Test Run the Air Conditioner Pump Down Basic Functions of the Service ValvesRemote Control Unit Installation Position Service Valve ConnectionsAddress Setting of the Remote Control Unit Address Switch