Sanyo C3682, C3082 Checking Electrical Components, Measurement of Insulation Resistance

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9. CHECKING ELECTRICAL COMPONENTS

9-1. Measurement of Insulation Resistance

Ground wire

The insulation is in good condition if the resistance exceeds 1M ohm.

9-1-1. Power Supply Cord

Clamp the grounding wire of power cord with the lead clip of the insulation resistance tester and measure the

Clip

Probe

Fig. 1

Insulation tester

resistance by placing a probe on either of the two power wires. (Fig. 1)

Then also measure the resistance between the grounding and other power terminals. (Fig. 1)

Terminal plate

Probe

9-1-2. Indoor Unit

Clamp an aluminum plate fin or copper tube with the lead clip of the insulation resistance tester and measure the resistance by placing a probe on each terminal screw on the terminal plate. (Fig. 2)

Note that the ground line terminal should be skipped for the check.

9-1-3. Outdoor Unit

Clamp a metallic part of the unit with the lead clip of the insulation resistance tester and measure the resistance by placing a probe on each terminal screw where power supply lines are connected on the terminal plate. (Fig. 2)

9-1-4. Measurement of Insulation Resistance for Electrical Parts

Disconnect the lead wires of the desired electric part from terminal plate, capacitor, etc. Similarly disconnect the connector. Then measure the insulation resistance. (Figs. 3 and 4)

NOTE

Refer to Electric Wiring Diagram.

If the probe cannot enter the poles because the hole is too narrow then use a probe with a thinner pin.

Clip

Copper tube or metallic part

Clip

Copper tube or metallic part

Metallic part

Clip

Insulation tester

Fig. 2

Probe

Insulation tester

Fig. 3

From fan motor, compressor and other parts

Probe

Fig. 4

Insulation

tester

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Contents Indoor Model No. Product Code No Destination North AmericaSafety Precautions Prohibit Table of Contents Checking Electrical Components Operating Range Indoor Air Intake Temp Outdoor Air Intake TempKS3082 SpecificationsUnit Specifications C3082208V KS3682 C368221.9 Major Component Specifications Indoor UnitCB-KS3682 Microprocessor 250V 3A Board Outdoor UnitOutdoor Unit C3082 CompressorOutdoor Unit C3682 Other Component Specifications Dimensional Data Indoor Unit KS3082Inchmm Refrigerant Flow Diagram Refrigerant Flow DiagramOperating current performance chart Temperature ChartsLow pressure performance chart Indoor discharge air performance chartWide Cooling Capacity Indoor OutdoorCooling Capacity Indoor34,000 BTU/h Power Supply 230V Single Phase 60Hz Cooling Capacity IndoorCooling Vertical distance ft Air Throw Distance ChartsRoom air temp F 26.7C Fan speed High Horizontal distance ft Air C3082 Voltage230V Cooling Electrical CharacteristicsElectrical Data Voltage208V CoolingC3682 Voltage230V Cooling KS3082 KS3682 Electric Wiring Diagrams8FA2-5250-70400-3 8FA2-5250-71800 Noise Filter P.C.BOARDOperation Functions FunctionsEmergency operation Timer backup Lamp colorsNoise Reducing Control Outdoor Unit Switching Procedure to Noise Reducing ControlOperation Sound Description of function Maximum Current Value Change ProcedureMaximum Current Value Change Function C3682Protective Functions Compressor discharge temperature controlCompressor discharge temperature FC Freeze preventionPrecautions before Performing Inspection or Repair TroubleshootingMethod of Self-Diagnostics Self-diagnostics Lamps Replace the controller NormalReplace the circuit board or the fuse Checking the Indoor and Outdoor Units Using the TEST/T-RUN terminalsChecking the indoor unit Control Check items unit operation Off Blinking Illuminated Serial Communication Error Identification ProcedureAlarm Code E05 Before the OperationTerminal board Outdoor Unit Alarm Code E07/P04/P05/P20/P27 Trouble Diagnosis of Fan Motor Indoor Fan MotorOutdoor Fan Motor Electromagnetic interference Noise Malfunction and Electromagnetic InterferenceNoise malfunction Locations most susceptible to noise Trouble CorrectionMeasurement of Insulation Resistance Power Supply CordChecking Electrical Components Measurement of Insulation Resistance for Electrical PartsChecking Continuity of Fuse on PCB Assy What is New Refrigerant R410A? Refrigerant R410A Special Precautions When Servicing UnitCharacteristics of New Refrigerant R410A CharacteristicsChecklist before Servicing Tubing Installation Procedures Tools Specifically for R410AProcedure for Replacing Compressor Case of Compressor MalfunctionDamage to the compressor Never charge a large amountUnit. This may cause ExampleWelding leaking points Case Refrigerant is LeakingRecharging Retro-Fitting Existing Systems When Tubes are ExtendedCharging Additional Refrigerant Use of Existing UnitsOI-852-6-4181-150-00-0 Mode D’EMPLOI Pub. OI-85264181150000 SanyoFeatures ContentsSafety Instructions Alert SymbolsInstallation Location Product InformationNames of Parts Unit Display and Operation ButtonRemote Control Unit Display SymbolsRemote Control Unit Mode selector button HR. Timer button 1-HOUR OFF TimerTemperature setting buttons Temp High Power buttonACL button Using the Remote Control UnitAir conditioner Indoor unit Receiver Remote control unit 16 mmAutomatic fan speed Operation with the Remote Control UnitManual fan speed Cooling and DRY Mode Cooling Mode Unoccupied Indication StatusHow it works? Setting the TimerSpecial Remarks Clicking sound is heard from the air conditionerTo cancel a timer program 1030 pm 710 am 1100 am Present timeTips for Energy Saving Using the 1-HOUR OFF TimerAdjusting the Airflow Direction Do notCare and Cleaning Cleaning the main unit and remote control unit How to install the air clean filterHow to clean the air clean filter Removing and remounting the front panelOperating Range TroubleshootingWired Remote Controller Trouble Possible Cause RemedyAppendix B Installation Instructions Installation Instructions ContentsPlease Read Before Starting General Tools Required for Installation not suppliedAccessories Supplied with Unit Table Optional Copper Tubing KitInstallation Site Selection Additional Materials Required for InstallationSolid base must not cover the hole of the bottom plate Precautions for Installation in a Snowy Area Countermeasures against snow and windUnit inch Required space around the outdoor unit Installation with intakes facing outletsFront and both sides must remain open Unit Multiple-unit installation 2 or more units Top is open Single-unit installationObstacle to the front of unit Installation in front-rear rows Obstacles to the front and rear of unitRemove the Rear Panel from the Unit How to Install the Indoor UnitTrical wiring or conduits are Make a HoleIf Block, Brick, Concrete or Similar Type Wall Install the Rear Panel on the WallIf Wooden Wall Hole DiaHow to remove the grille Removing and Installing the GrilleHow to replace the grille Wiring Instructions General precautions on wiring Shape the Indoor Side TubingC3682 Wire Size and LengthModel Fuse or CircuitWiring Instructions for Inter-unit Connections For Outdoor Unit For solid core wiring or F-cable How to connect wiring to the terminal For Indoor UnitFor stranded wiring Mounting Right-side tubingLeft-side tubing Switching drain hose and drain capDrain cap To unmount indoor unit Do not supply power toTubing and wiring to the out Frame Fastening MethodWiring Instructions for the Outdoor Unit How to Install the Outdoor UnitFirst refer to . Installation Site Selection Routing the Tubing and WiringUse of the Flaring Method Flaring Procedure with a Flare ToolRefrigerant Tubing If the special R410A flare tool is usedInsulation of Refrigerant Tubing Connecting Tubing between Indoor and Outdoor UnitsFinishing the Installation Taping the TubesAir Purging Hex wrench before Be sure to completely insertAttempting to turn the valve How to Test Run the Air Conditioner Basic Functions of the Service Valves Pump DownService Valve Connections Remote Control Unit Installation PositionAddress Switch Address Setting of the Remote Control Unit