Sanyo C3682, C3082 service manual Safety Precautions

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SAFETY PRECAUTIONS

Before doing repair work, please read the " SAFETY PRECAUTIONS" carefully and fully understand them.

The precautionary items here are divided into "Warning" and "Caution" items.

Items in particular which may cause death or serious injury to the service personnel if the work is not performed correctly, are included in the " Warning" table.

However, even precautionary items identified as "Caution" also have the potential for serious consequences if not performed correctly.

Important safety precautions are described for all items in both categories. Be sure to carefully follow all of them.

Symbol Indication

:This symbol indicates items to which we need to pay attention. In this triangle, a definite precautionary item is described.

:This symbol indicates the item to be prohibited.

In or close to this circle, a prohibited item is described.

:This symbol indicates the items requiring special attention or instruction. In or close to this circle, a prohibited item is described.

After doing repair work, perform a test run to confirm that there are no abnormalities. At the same time, explain the precautions in use to the user.

Warning

Before performing an overhaul, disconnect the power plug or power cable from the unit.

Performing the work with the power supplied to the unit, may cause an electric shock.

When repair work or circuit inspection that requires power supply for the air conditioner, is to be performed,

 

do not touch the charging section.

 

Doing so may cause an electric shock.

Prohibit

For the step-up capacitor attached to the electric section, perform the repair work after sufficiently discharging it. Insufficient capacitor discharge may cause an electric shock.

Do not perform repair work on the electric sections with wet hands.

Doing so may cause an electric shock.

Prohibit

Do not start or stop the air conditioner by means of connecting or disconnecting the power plug.

Doing so may cause an electric shock or fire.

Prohibit

When conducting repair work only use components included in the parts list for the corresponding unit and perform the work with the appropriate tools.

Incorrect or poor repair work may cause an electric shock or fire.

Never modify the unit.

Doing so may cause an electric shock or fire.

Prohibit

Perform all electric work according to local applicable regulations related to electrical equipment or interior wiring regulation and make sure to use the exclusive circuit.

Insufficient capacity to the electric circuit or defective arrangement results may cause an electric shock or fire.

Make sure to replace any power cable or lead wire showing any signs of scratch or deterioration.

Failure to do so may cause an electric shock, overheating or fire.

Make sure that there is no dust on or slack in the power plug and insert fully into the socket.

Dust or incomplete connections may cause an electric shock or fire.

Do not damage or process the power cord, as it may cause an electric shock or fire.

Prohibit

For the wiring between the indoor unit and outdoor unit, securely fix the specified cable onto the terminal plate. Poorly fixed wiring may cause a heat or fire.

After connecting the wiring between the indoor unit and outdoor unit, attach the terminal cover securely. Incomplete attachment of the terminal cover may cause overheating or fire.

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Contents Indoor Model No. Product Code No Destination North AmericaSafety Precautions Prohibit Table of Contents Checking Electrical Components Operating Range Indoor Air Intake Temp Outdoor Air Intake TempKS3082 SpecificationsUnit Specifications C3082208V KS3682 C368221.9 Major Component Specifications Indoor UnitCB-KS3682 Microprocessor 250V 3A Board Outdoor UnitOutdoor Unit C3082 CompressorOutdoor Unit C3682 Other Component Specifications Dimensional Data Indoor Unit KS3082Inchmm Refrigerant Flow Diagram Refrigerant Flow DiagramOperating current performance chart Temperature ChartsLow pressure performance chart Indoor discharge air performance chartWide Cooling Capacity Indoor OutdoorCooling Capacity Indoor34,000 BTU/h Power Supply 230V Single Phase 60Hz Cooling Capacity IndoorRoom air temp F 26.7C Fan speed High Horizontal distance ft Air Throw Distance ChartsCooling Vertical distance ft Air C3082 Voltage230V Cooling Electrical CharacteristicsElectrical Data Voltage208V CoolingC3682 Voltage230V Cooling 8FA2-5250-70400-3 Electric Wiring DiagramsKS3082 KS3682 8FA2-5250-71800 Noise Filter P.C.BOARDEmergency operation FunctionsOperation Functions Timer backup Lamp colorsOperation Sound Switching Procedure to Noise Reducing ControlNoise Reducing Control Outdoor Unit Description of function Maximum Current Value Change ProcedureMaximum Current Value Change Function C3682Protective Functions Compressor discharge temperature controlCompressor discharge temperature FC Freeze preventionMethod of Self-Diagnostics TroubleshootingPrecautions before Performing Inspection or Repair Self-diagnostics Lamps Replace the circuit board or the fuse NormalReplace the controller Checking the indoor unit Control Check items unit operation Using the TEST/T-RUN terminalsChecking the Indoor and Outdoor Units Off Blinking Illuminated Serial Communication Error Identification ProcedureAlarm Code E05 Before the OperationTerminal board Outdoor Unit Alarm Code E07/P04/P05/P20/P27 Trouble Diagnosis of Fan Motor Indoor Fan MotorOutdoor Fan Motor Electromagnetic interference Noise Malfunction and Electromagnetic InterferenceNoise malfunction Locations most susceptible to noise Trouble CorrectionMeasurement of Insulation Resistance Power Supply CordChecking Electrical Components Measurement of Insulation Resistance for Electrical PartsChecking Continuity of Fuse on PCB Assy What is New Refrigerant R410A? Refrigerant R410A Special Precautions When Servicing UnitCharacteristics of New Refrigerant R410A CharacteristicsChecklist before Servicing Tubing Installation Procedures Tools Specifically for R410AProcedure for Replacing Compressor Case of Compressor MalfunctionDamage to the compressor Never charge a large amountUnit. This may cause ExampleRecharging Case Refrigerant is LeakingWelding leaking points Retro-Fitting Existing Systems When Tubes are ExtendedCharging Additional Refrigerant Use of Existing UnitsOI-852-6-4181-150-00-0 Mode D’EMPLOI Pub. OI-85264181150000 SanyoFeatures ContentsSafety Instructions Alert SymbolsInstallation Location Product InformationNames of Parts Unit Display and Operation ButtonRemote Control Unit Display SymbolsRemote Control Unit Mode selector button HR. Timer button 1-HOUR OFF TimerTemperature setting buttons Temp High Power buttonACL button Using the Remote Control UnitAir conditioner Indoor unit Receiver Remote control unit 16 mmManual fan speed Operation with the Remote Control UnitAutomatic fan speed Cooling and DRY Mode Cooling Mode Unoccupied Indication StatusHow it works? Setting the TimerSpecial Remarks Clicking sound is heard from the air conditionerTo cancel a timer program 1030 pm 710 am 1100 am Present timeTips for Energy Saving Using the 1-HOUR OFF TimerAdjusting the Airflow Direction Do notCare and Cleaning Cleaning the main unit and remote control unit How to install the air clean filterHow to clean the air clean filter Removing and remounting the front panelOperating Range TroubleshootingWired Remote Controller Trouble Possible Cause RemedyAppendix B Installation Instructions Installation Instructions ContentsPlease Read Before Starting General Tools Required for Installation not suppliedAccessories Supplied with Unit Table Optional Copper Tubing KitInstallation Site Selection Additional Materials Required for InstallationSolid base must not cover the hole of the bottom plate Precautions for Installation in a Snowy Area Countermeasures against snow and windUnit inch Front and both sides must remain open Installation with intakes facing outletsRequired space around the outdoor unit Unit Obstacle to the front of unit Top is open Single-unit installationMultiple-unit installation 2 or more units Installation in front-rear rows Obstacles to the front and rear of unitRemove the Rear Panel from the Unit How to Install the Indoor UnitTrical wiring or conduits are Make a HoleIf Block, Brick, Concrete or Similar Type Wall Install the Rear Panel on the WallIf Wooden Wall Hole DiaHow to replace the grille Removing and Installing the GrilleHow to remove the grille Wiring Instructions General precautions on wiring Shape the Indoor Side TubingC3682 Wire Size and LengthModel Fuse or CircuitWiring Instructions for Inter-unit Connections For stranded wiring How to connect wiring to the terminal For Indoor UnitFor Outdoor Unit For solid core wiring or F-cable Mounting Right-side tubingDrain cap Switching drain hose and drain capLeft-side tubing To unmount indoor unit Do not supply power toTubing and wiring to the out Frame Fastening MethodWiring Instructions for the Outdoor Unit How to Install the Outdoor UnitFirst refer to . Installation Site Selection Routing the Tubing and WiringUse of the Flaring Method Flaring Procedure with a Flare ToolRefrigerant Tubing If the special R410A flare tool is usedInsulation of Refrigerant Tubing Connecting Tubing between Indoor and Outdoor UnitsFinishing the Installation Taping the TubesAir Purging Attempting to turn the valve Be sure to completely insertHex wrench before How to Test Run the Air Conditioner Basic Functions of the Service Valves Pump DownService Valve Connections Remote Control Unit Installation PositionAddress Switch Address Setting of the Remote Control Unit