Sanyo C3082, C3682 How to Install the Outdoor Unit, First refer to . Installation Site Selection

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4. How to Install the Outdoor Unit

First refer to Section 2. Installation Site Selection.

4-1. Wiring Instructions for the Outdoor Unit

Inspection panel

Regulations on wire size differ from locality to locality. For

 

 

field wiring requirements, please refer to your local elec-

 

 

trical codes. Make sure that the installation fully complies

Screw

 

with all local and national regulations.

 

 

(1) Remove the 3 screws from the inspection panel.

 

 

(Fig. 46a)

 

 

Remove the inspection panel by sliding it downward

 

 

and pulling it toward you. (Fig. 46b)

 

 

(2) Connect the inter-unit and power supply line accord-

Fig.46a

Fig.46b

 

 

ing to the wiring system diagram on the inspection

 

 

panel. (Fig. 46c)

 

Cabinet

(3) When connections are completed, check that all

 

 

connections are correct as shown in the wiring sys-

 

 

tem diagram.

 

 

(4) Be sure to ground the unit according to your local

 

 

codes.

 

Terminal plate

 

 

4-2. Routing the Tubing and Wiring

 

 

The tubing and wiring can be extended out in 3 direc-

 

 

tions: front, rear, and right. Use a nipper or similar

 

 

tool to cut out the knockout holes for the inter-unit

 

 

control wiring outlet, power wiring outlet, and tubing

Fig.46c

 

outlet from the appropriate covers A and B. (Fig. 46d)

 

 

CAUTION

Route the tubing so that it does not contact the compressor, panel, or other parts inside the unit. Increased noise will result if the tubing contacts these parts.

When routing the tubing, use a tube bender to

 

bend the tubes.

Wiring outlet

Wiring outlet

Rear

Cover B

Inter-unit power line

(conduit)

Front

Tubing outlet

Right

 

Cover A

Power supply line

 

 

(conduit)

Fig.46d

22

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Contents Destination North America Indoor Model No. Product Code NoSafety Precautions Prohibit Table of Contents Checking Electrical Components Indoor Air Intake Temp Outdoor Air Intake Temp Operating RangeC3082 SpecificationsUnit Specifications KS3082208V C3682 KS368221.9 Indoor Unit Major Component SpecificationsCB-KS3682 Microprocessor 250V 3A Compressor Outdoor UnitOutdoor Unit C3082 BoardOutdoor Unit C3682 Other Component Specifications Indoor Unit KS3082 Dimensional DataInchmm Refrigerant Flow Diagram Refrigerant Flow DiagramIndoor discharge air performance chart Temperature ChartsLow pressure performance chart Operating current performance chartWide Indoor Outdoor Cooling CapacityIndoor Cooling Capacity34,000 BTU/h Indoor Power Supply 230V Single Phase 60Hz Cooling CapacityRoom air temp F 26.7C Fan speed High Horizontal distance ft Air Throw Distance ChartsCooling Vertical distance ft Air Voltage208V Cooling Electrical CharacteristicsElectrical Data C3082 Voltage230V CoolingC3682 Voltage230V Cooling 8FA2-5250-70400-3 Electric Wiring DiagramsKS3082 KS3682 Noise Filter P.C.BOARD 8FA2-5250-71800Emergency operation FunctionsOperation Functions Lamp colors Timer backupOperation Sound Switching Procedure to Noise Reducing ControlNoise Reducing Control Outdoor Unit C3682 Maximum Current Value Change ProcedureMaximum Current Value Change Function Description of functionFreeze prevention Compressor discharge temperature controlCompressor discharge temperature FC Protective FunctionsMethod of Self-Diagnostics TroubleshootingPrecautions before Performing Inspection or Repair Self-diagnostics Lamps Replace the circuit board or the fuse NormalReplace the controller Checking the indoor unit Control Check items unit operation Using the TEST/T-RUN terminalsChecking the Indoor and Outdoor Units Before the Operation Serial Communication Error Identification ProcedureAlarm Code E05 Off Blinking IlluminatedTerminal board Outdoor Unit Alarm Code E07/P04/P05/P20/P27 Indoor Fan Motor Trouble Diagnosis of Fan MotorOutdoor Fan Motor Locations most susceptible to noise Trouble Correction Noise Malfunction and Electromagnetic InterferenceNoise malfunction Electromagnetic interferenceMeasurement of Insulation Resistance for Electrical Parts Power Supply CordChecking Electrical Components Measurement of Insulation ResistanceChecking Continuity of Fuse on PCB Assy Characteristics Refrigerant R410A Special Precautions When Servicing UnitCharacteristics of New Refrigerant R410A What is New Refrigerant R410A?Checklist before Servicing Tools Specifically for R410A Tubing Installation ProceduresCase of Compressor Malfunction Procedure for Replacing CompressorExample Never charge a large amountUnit. This may cause Damage to the compressorRecharging Case Refrigerant is LeakingWelding leaking points Use of Existing Units When Tubes are ExtendedCharging Additional Refrigerant Retro-Fitting Existing SystemsOI-852-6-4181-150-00-0 Pub. OI-85264181150000 Sanyo Mode D’EMPLOIContents FeaturesProduct Information Alert SymbolsInstallation Location Safety InstructionsUnit Display and Operation Button Names of PartsSymbols Remote Control Unit DisplayRemote Control Unit High Power button HR. Timer button 1-HOUR OFF TimerTemperature setting buttons Temp Mode selector button16 mm Using the Remote Control UnitAir conditioner Indoor unit Receiver Remote control unit ACL buttonManual fan speed Operation with the Remote Control UnitAutomatic fan speed Cooling and DRY Mode Unoccupied Indication Status Cooling ModeClicking sound is heard from the air conditioner Setting the TimerSpecial Remarks How it works?1030 pm 710 am 1100 am Present time To cancel a timer programDo not Using the 1-HOUR OFF TimerAdjusting the Airflow Direction Tips for Energy SavingCare and Cleaning Removing and remounting the front panel How to install the air clean filterHow to clean the air clean filter Cleaning the main unit and remote control unitTrouble Possible Cause Remedy TroubleshootingWired Remote Controller Operating RangeAppendix B Installation Instructions Contents Installation InstructionsPlease Read Before Starting Optional Copper Tubing Kit Tools Required for Installation not suppliedAccessories Supplied with Unit Table GeneralAdditional Materials Required for Installation Installation Site SelectionSolid base must not cover the hole of the bottom plate Countermeasures against snow and wind Precautions for Installation in a Snowy AreaUnit inch Front and both sides must remain open Installation with intakes facing outletsRequired space around the outdoor unit Unit Obstacle to the front of unit Top is open Single-unit installationMultiple-unit installation 2 or more units Obstacles to the front and rear of unit Installation in front-rear rowsMake a Hole How to Install the Indoor UnitTrical wiring or conduits are Remove the Rear Panel from the UnitHole Dia Install the Rear Panel on the WallIf Wooden Wall If Block, Brick, Concrete or Similar Type WallHow to replace the grille Removing and Installing the GrilleHow to remove the grille Shape the Indoor Side Tubing Wiring Instructions General precautions on wiringFuse or Circuit Wire Size and LengthModel C3682Wiring Instructions for Inter-unit Connections For stranded wiring How to connect wiring to the terminal For Indoor UnitFor Outdoor Unit For solid core wiring or F-cable Right-side tubing MountingDrain cap Switching drain hose and drain capLeft-side tubing Frame Fastening Method Do not supply power toTubing and wiring to the out To unmount indoor unitRouting the Tubing and Wiring How to Install the Outdoor UnitFirst refer to . Installation Site Selection Wiring Instructions for the Outdoor UnitIf the special R410A flare tool is used Flaring Procedure with a Flare ToolRefrigerant Tubing Use of the Flaring MethodTaping the Tubes Connecting Tubing between Indoor and Outdoor UnitsFinishing the Installation Insulation of Refrigerant TubingAir Purging Attempting to turn the valve Be sure to completely insertHex wrench before How to Test Run the Air Conditioner Pump Down Basic Functions of the Service ValvesRemote Control Unit Installation Position Service Valve ConnectionsAddress Setting of the Remote Control Unit Address Switch