Sanyo C3682, C3082 service manual Outdoor Fan Motor

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8-4-2. Outdoor Fan Motor

This outdoor DC fan motor contains an internal control PCB. Therefore, it is not possible to measure the coil resistance, and the following procedure should be used to check the motor.

Perform the trouble diagnosis by Test Run mode described on Installation Instructions of indoor unit.

Important: (A) Turn OFF the power before connecting or disconnecting the motor connectors.

(B)When performing voltage measurement at the outdoor controller connector for (3) in the table below, the DC motor will trip and voltage output will stop approximately 10 seconds after operation is started. For this reason, to measure the voltage again, first turn OFF the outdoor unit power, then, measure the voltage in Test Run mode.

[Trouble symptom 1] The fan does not stop when the outdoor unit stops. Outdoor unit controller trouble

[Trouble symptom 2] The fan motor does not rotate when the outdoor unit is operating.

(Diagnostic procedure)

*Disconnect the motor connectors and measure the voltage at the DC motor connectors on the outdoor unit controller (3 locations).

Measurement location

Normal value

(1) Vm-Gnd : Between pin 1 and pin 3 of FM1

DC 280V +/- 10%

(2) Vcc-Gnd : Between pin 1 of FM2 and pin3 of FM1

DC 15V +/- 10%

(3) Vs-Gnd : Between pin 3 of FM2 and pin3 of FM1

Fluctuation between DC 1.8V to 5.7V

(Diagnostic results)

All of the above measured values are normal. Fan motor trouble (Replace the motor.) Any one of the above measured values is not normal. Outdoor unit controller trouble

(Replace the controller .)

(Reference) DC motor connector pin arrangement

Connector No.

Pin

FM1

Pin 1: Vm (red)

Pin 2: Not used

 

Pin 3: Gnd (blue)

FM2

Pin 1: Vcc (brown)

Pin 2: PG (white)

 

Pin 3: Vsp (orange)

[Trouble symptom 3] Motor rotates for some time (several seconds), but then quickly stops, when the outdoor unit operates.

(There is trouble in the system that provides feedback of motor rotation speed from the motor to the outdoor unit controller.)

[Trouble symptom 4] Fan motor rotation speed does not change during outdoor unit operation.

[Trouble symptom 5] Fan motor rotation speed varies excessively during outdoor unit operation.

(Remedy for symptom 3 to 5)

It is not possible to identify whether the trouble is outdoor unit controller trouble or motor trouble. Therefore, first replace the outdoor unit controller, then (if necessary) replace the DC motor.

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Contents Indoor Model No. Product Code No Destination North AmericaSafety Precautions Prohibit Table of Contents Checking Electrical Components Operating Range Indoor Air Intake Temp Outdoor Air Intake TempSpecifications Unit SpecificationsKS3082 C3082208V KS3682 C368221.9 Major Component Specifications Indoor UnitCB-KS3682 Microprocessor 250V 3A Outdoor Unit Outdoor Unit C3082Board CompressorOutdoor Unit C3682 Other Component Specifications Dimensional Data Indoor Unit KS3082Inchmm Refrigerant Flow Diagram Refrigerant Flow DiagramTemperature Charts Low pressure performance chartOperating current performance chart Indoor discharge air performance chartWide Cooling Capacity Indoor OutdoorCooling Capacity Indoor34,000 BTU/h Power Supply 230V Single Phase 60Hz Cooling Capacity IndoorRoom air temp F 26.7C Fan speed High Horizontal distance ft Air Throw Distance ChartsCooling Vertical distance ft Air Electrical Characteristics Electrical DataC3082 Voltage230V Cooling Voltage208V CoolingC3682 Voltage230V Cooling 8FA2-5250-70400-3 Electric Wiring DiagramsKS3082 KS3682 8FA2-5250-71800 Noise Filter P.C.BOARDEmergency operation FunctionsOperation Functions Timer backup Lamp colorsOperation Sound Switching Procedure to Noise Reducing ControlNoise Reducing Control Outdoor Unit Maximum Current Value Change Procedure Maximum Current Value Change FunctionDescription of function C3682Compressor discharge temperature control Compressor discharge temperature FCProtective Functions Freeze preventionMethod of Self-Diagnostics TroubleshootingPrecautions before Performing Inspection or Repair Self-diagnostics Lamps Replace the circuit board or the fuse NormalReplace the controller Checking the indoor unit Control Check items unit operation Using the TEST/T-RUN terminalsChecking the Indoor and Outdoor Units Serial Communication Error Identification Procedure Alarm Code E05Off Blinking Illuminated Before the OperationTerminal board Outdoor Unit Alarm Code E07/P04/P05/P20/P27 Trouble Diagnosis of Fan Motor Indoor Fan MotorOutdoor Fan Motor Noise Malfunction and Electromagnetic Interference Noise malfunctionElectromagnetic interference Locations most susceptible to noise Trouble CorrectionPower Supply Cord Checking Electrical ComponentsMeasurement of Insulation Resistance Measurement of Insulation Resistance for Electrical PartsChecking Continuity of Fuse on PCB Assy Refrigerant R410A Special Precautions When Servicing Unit Characteristics of New Refrigerant R410AWhat is New Refrigerant R410A? CharacteristicsChecklist before Servicing Tubing Installation Procedures Tools Specifically for R410AProcedure for Replacing Compressor Case of Compressor MalfunctionNever charge a large amount Unit. This may causeDamage to the compressor ExampleRecharging Case Refrigerant is LeakingWelding leaking points When Tubes are Extended Charging Additional RefrigerantRetro-Fitting Existing Systems Use of Existing UnitsOI-852-6-4181-150-00-0 Mode D’EMPLOI Pub. OI-85264181150000 SanyoFeatures ContentsAlert Symbols Installation LocationSafety Instructions Product InformationNames of Parts Unit Display and Operation ButtonRemote Control Unit Display SymbolsRemote Control Unit HR. Timer button 1-HOUR OFF Timer Temperature setting buttons TempMode selector button High Power buttonUsing the Remote Control Unit Air conditioner Indoor unit Receiver Remote control unitACL button 16 mmManual fan speed Operation with the Remote Control UnitAutomatic fan speed Cooling and DRY Mode Cooling Mode Unoccupied Indication StatusSetting the Timer Special RemarksHow it works? Clicking sound is heard from the air conditionerTo cancel a timer program 1030 pm 710 am 1100 am Present timeUsing the 1-HOUR OFF Timer Adjusting the Airflow DirectionTips for Energy Saving Do notCare and Cleaning How to install the air clean filter How to clean the air clean filterCleaning the main unit and remote control unit Removing and remounting the front panelTroubleshooting Wired Remote ControllerOperating Range Trouble Possible Cause RemedyAppendix B Installation Instructions Installation Instructions ContentsPlease Read Before Starting Tools Required for Installation not supplied Accessories Supplied with Unit TableGeneral Optional Copper Tubing KitInstallation Site Selection Additional Materials Required for InstallationSolid base must not cover the hole of the bottom plate Precautions for Installation in a Snowy Area Countermeasures against snow and windUnit inch Front and both sides must remain open Installation with intakes facing outletsRequired space around the outdoor unit Unit Obstacle to the front of unit Top is open Single-unit installationMultiple-unit installation 2 or more units Installation in front-rear rows Obstacles to the front and rear of unitHow to Install the Indoor Unit Trical wiring or conduits areRemove the Rear Panel from the Unit Make a HoleInstall the Rear Panel on the Wall If Wooden WallIf Block, Brick, Concrete or Similar Type Wall Hole DiaHow to replace the grille Removing and Installing the GrilleHow to remove the grille Wiring Instructions General precautions on wiring Shape the Indoor Side TubingWire Size and Length ModelC3682 Fuse or CircuitWiring Instructions for Inter-unit Connections For stranded wiring How to connect wiring to the terminal For Indoor UnitFor Outdoor Unit For solid core wiring or F-cable Mounting Right-side tubingDrain cap Switching drain hose and drain capLeft-side tubing Do not supply power to Tubing and wiring to the outTo unmount indoor unit Frame Fastening MethodHow to Install the Outdoor Unit First refer to . Installation Site SelectionWiring Instructions for the Outdoor Unit Routing the Tubing and WiringFlaring Procedure with a Flare Tool Refrigerant TubingUse of the Flaring Method If the special R410A flare tool is usedConnecting Tubing between Indoor and Outdoor Units Finishing the InstallationInsulation of Refrigerant Tubing Taping the TubesAir Purging Attempting to turn the valve Be sure to completely insertHex wrench before How to Test Run the Air Conditioner Basic Functions of the Service Valves Pump DownService Valve Connections Remote Control Unit Installation PositionAddress Switch Address Setting of the Remote Control Unit