Sanyo C3682, C3082 service manual Tools Specifically for R410A, Tubing Installation Procedures

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10-3. Tools Specifically for R410A

For servicing, use the following tools for R410A

Tool Distinction

Tool Name

 

Gauge manifold

 

Charging hose

 

Gas leak detector

 

Refrigerant cylinder

 

Charging cylinder

 

Refrigerant recovery unit

Tools specifically for R410A

Vacuum pump with anti-reverse flow (*1)

 

(Solenoid valve-installed type, which prevents oil from flowing back into the

 

unit when the power is off, is recommended.)

 

Vacuum pump (*2)...can be used if the following adapter is attached.

 

Vacuum pump adapter (reverse-flow prevention adapter) (*3).

 

(Solenoid valve-installed adapter attached to a conventional vacuum pump.)

 

Electronic scale for charging refrigerant

 

Flare tool

 

 

Tools which can be com-

Bender

Torque wrench

monly used for R22,

Cutter, reamer

R407C, and R410A

Welding tool, nitrogen gas cylinder

 

CAUTION

The above tools specifically for R410A must not be used for R22 and R407C. Doing so will cause malfunction of the unit.

For the above vacuum pump (*1, *2) and vacuum pump adapter (*3), those for R22-type units can be used for R410A-type. However, they must be used exclusively for R410A and never alternately with R22 and R407C.

To prevent other refrigerants (R22, R407C) from being mistakenly charged to this unit, shape and external diameter of the service port screw has been altered.

<External diameter of service port>

R410A : 5/16"



R22, R407C : 1/4"

10-4. Tubing Installation Procedures

When the tubes are connected, always apply HAB oil on the flare portions to improve the sealing of tubing. The following is the HAB oil generally used:

Esso: ZERICE S32

NOTE For details on tubing installation procedures, refer to the installation manuals attached to the indoor unit and outdoor unit.

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Contents Indoor Model No. Product Code No Destination North AmericaSafety Precautions Prohibit Table of Contents Checking Electrical Components Operating Range Indoor Air Intake Temp Outdoor Air Intake TempKS3082 SpecificationsUnit Specifications C3082208V KS3682 C368221.9 Major Component Specifications Indoor UnitCB-KS3682 Microprocessor 250V 3A Board Outdoor UnitOutdoor Unit C3082 CompressorOutdoor Unit C3682 Other Component Specifications Dimensional Data Indoor Unit KS3082Inchmm Refrigerant Flow Diagram Refrigerant Flow DiagramOperating current performance chart Temperature ChartsLow pressure performance chart Indoor discharge air performance chartWide Cooling Capacity Indoor OutdoorCooling Capacity Indoor34,000 BTU/h Power Supply 230V Single Phase 60Hz Cooling Capacity IndoorRoom air temp F 26.7C Fan speed High Horizontal distance ft Air Throw Distance ChartsCooling Vertical distance ft Air C3082 Voltage230V Cooling Electrical CharacteristicsElectrical Data Voltage208V CoolingC3682 Voltage230V Cooling 8FA2-5250-70400-3 Electric Wiring DiagramsKS3082 KS3682 8FA2-5250-71800 Noise Filter P.C.BOARDEmergency operation FunctionsOperation Functions Timer backup Lamp colorsOperation Sound Switching Procedure to Noise Reducing ControlNoise Reducing Control Outdoor Unit Description of function Maximum Current Value Change ProcedureMaximum Current Value Change Function C3682Protective Functions Compressor discharge temperature controlCompressor discharge temperature FC Freeze preventionMethod of Self-Diagnostics TroubleshootingPrecautions before Performing Inspection or Repair Self-diagnostics Lamps Replace the circuit board or the fuse NormalReplace the controller Checking the indoor unit Control Check items unit operation Using the TEST/T-RUN terminalsChecking the Indoor and Outdoor Units Off Blinking Illuminated Serial Communication Error Identification ProcedureAlarm Code E05 Before the OperationTerminal board Outdoor Unit Alarm Code E07/P04/P05/P20/P27 Trouble Diagnosis of Fan Motor Indoor Fan MotorOutdoor Fan Motor Electromagnetic interference Noise Malfunction and Electromagnetic InterferenceNoise malfunction Locations most susceptible to noise Trouble CorrectionMeasurement of Insulation Resistance Power Supply CordChecking Electrical Components Measurement of Insulation Resistance for Electrical PartsChecking Continuity of Fuse on PCB Assy What is New Refrigerant R410A? Refrigerant R410A Special Precautions When Servicing UnitCharacteristics of New Refrigerant R410A CharacteristicsChecklist before Servicing Tubing Installation Procedures Tools Specifically for R410AProcedure for Replacing Compressor Case of Compressor MalfunctionDamage to the compressor Never charge a large amountUnit. This may cause ExampleRecharging Case Refrigerant is LeakingWelding leaking points Retro-Fitting Existing Systems When Tubes are ExtendedCharging Additional Refrigerant Use of Existing UnitsOI-852-6-4181-150-00-0 Mode D’EMPLOI Pub. OI-85264181150000 SanyoFeatures ContentsSafety Instructions Alert SymbolsInstallation Location Product InformationNames of Parts Unit Display and Operation ButtonRemote Control Unit Display SymbolsRemote Control Unit Mode selector button HR. Timer button 1-HOUR OFF TimerTemperature setting buttons Temp High Power buttonACL button Using the Remote Control UnitAir conditioner Indoor unit Receiver Remote control unit 16 mmManual fan speed Operation with the Remote Control UnitAutomatic fan speed Cooling and DRY Mode Cooling Mode Unoccupied Indication StatusHow it works? Setting the TimerSpecial Remarks Clicking sound is heard from the air conditionerTo cancel a timer program 1030 pm 710 am 1100 am Present timeTips for Energy Saving Using the 1-HOUR OFF TimerAdjusting the Airflow Direction Do notCare and Cleaning Cleaning the main unit and remote control unit How to install the air clean filterHow to clean the air clean filter Removing and remounting the front panelOperating Range TroubleshootingWired Remote Controller Trouble Possible Cause RemedyAppendix B Installation Instructions Installation Instructions ContentsPlease Read Before Starting General Tools Required for Installation not suppliedAccessories Supplied with Unit Table Optional Copper Tubing KitInstallation Site Selection Additional Materials Required for InstallationSolid base must not cover the hole of the bottom plate Precautions for Installation in a Snowy Area Countermeasures against snow and windUnit inch Front and both sides must remain open Installation with intakes facing outletsRequired space around the outdoor unit Unit Obstacle to the front of unit Top is open Single-unit installationMultiple-unit installation 2 or more units Installation in front-rear rows Obstacles to the front and rear of unitRemove the Rear Panel from the Unit How to Install the Indoor UnitTrical wiring or conduits are Make a HoleIf Block, Brick, Concrete or Similar Type Wall Install the Rear Panel on the WallIf Wooden Wall Hole DiaHow to replace the grille Removing and Installing the GrilleHow to remove the grille Wiring Instructions General precautions on wiring Shape the Indoor Side TubingC3682 Wire Size and LengthModel Fuse or CircuitWiring Instructions for Inter-unit Connections For stranded wiring How to connect wiring to the terminal For Indoor UnitFor Outdoor Unit For solid core wiring or F-cable Mounting Right-side tubingDrain cap Switching drain hose and drain capLeft-side tubing To unmount indoor unit Do not supply power toTubing and wiring to the out Frame Fastening MethodWiring Instructions for the Outdoor Unit How to Install the Outdoor UnitFirst refer to . Installation Site Selection Routing the Tubing and WiringUse of the Flaring Method Flaring Procedure with a Flare ToolRefrigerant Tubing If the special R410A flare tool is usedInsulation of Refrigerant Tubing Connecting Tubing between Indoor and Outdoor UnitsFinishing the Installation Taping the TubesAir Purging Attempting to turn the valve Be sure to completely insertHex wrench before How to Test Run the Air Conditioner Basic Functions of the Service Valves Pump DownService Valve Connections Remote Control Unit Installation PositionAddress Switch Address Setting of the Remote Control Unit