Honeywell WT6500 owner manual Grounding, Wiring, Shock Hazard and Fire Hazard

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SMARTBOX Installation

 

 

 

 

Grounding

The SMARTBOX™ Controller is designed to work only with the HONEYWELL™ Wind Turbine. The turbine uses a negative-grounded electrical system. Grounding for the turbine, battery and AC circuits are provided inside the wiring compartment. Each ground connection can accommodate up to #6 AWG wire size.

GFI: A fuse rated at .5A 250V, accessible from the bottom of the wiring compartment, grounds the negative conductor of the turbine and provides turbine ground-fault protection. Only a Littelfuse 0312.500HXP or equivalent fuse should be used as a replacement.

SHOCK HAZARD

DO NOT connect the battery negative to ground. NEC requirements specify that the battery negative ground must be done only through the 1A fuse. Bonding the battery negative to ground will disable the turbine’s ground fault protection and will result in improper operation. The battery compartment should be grounded if made of metal. Failure to follow this warning may result in death, personal injury or property damage.

SHOCK HAZARD AND FIRE HAZARD

Fuses must only be replaced by qualified service personnel, such as a certified electrician or technician. For continued protection again risk of fire, replace only with the same type and rating of fuse. Failure to follow this warning may result in death, personal injury or property damage.

SHOCK HAZARD

Disconnect wind and battery circuits before removing the grounding connections or before removing or installing the fuse. Wait at least 5 minutes for the internal circuitry to discharge before servicing the unit. Failure to follow this warning may result in death, personal injury or property damage.

Wiring

PROFESSIONAL INSTALLATION: REQUIRED

Installations must meet all local electrical codes. Installations for the equipment should only be performed by a qualified electrician or an Authorized Installer.

SHOCK HAZARD

Disconnect turbine and battery circuits before wiring. Turn off all power before wiring. Failure to follow this warning may result in death, personal injury or property damage.

SMARTBOX™ Controller for HONEYWELL™ Wind Turbine WT6500 Owner’s Manual - Rev14

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Contents Smartbox Controller Important Safety Instructions Safety InstructionsSafety Icons General Safety InstructionsBattery Safety Information Limitations on USESafety Instructions Safety Instructions Table of Contents Commisioning Introduction For Information On SeeSmartbox Controller Major System ComponentsParts Inspection Not to be used Battery OverviewBattery Types Minimum to be usedBattery Selection AC Load Detail and SelectionAmp-hour Ratings Recommended Appliances Not RecommendedIntroduction Installation Smartbox ControllerSystem Diagrams Turbine Block DiagramSmartbox Controller Diagram MountingRisk of Fire or Explosion Minimum Clearance for Proper Mounting Equipment DamageEXPLOSION/CORROSION Damage Shock Hazard WiringGrounding Shock Hazard and Fire HazardWiring Diagram Turbine toTurbine Wiring and Distances Turbine Current Rating and WiringTurbine Over-current Protection Reverse Polarity DamageBattery Wiring Battery Connection LocationBattery Over-current Protection Shock or Fire HazardAC Input Wiring AC Output WiringTurbine Smartbox Controller AC Output Over-current ProtectionControl Wiring Junction BOXEnclosure Internal Wiring Battery SetupConnecting the Smartbox Controller Battery Setup ChartWarranty Void Warning To connect the Smartbox ControllerFire and Shock Hazard Smartbox Installation Commissioning For Information on See Commissioning ProcessCheck all connections for polarity Set the battery type FloodedCommissioning Process Display DescriptionShows if a turbine voltage was found Press Enter to start the turbineCommissioning Operation Starting/Stopping Turbine IntroductionTurbine Operating States Viewing Operating StatusController Energy Consumption States Turbine Operating StatesCool Down System ProtectionTurbine User Stop State Over Wind SpeedSystem Faults Non Grid-Tie SmartBox Fault SpecificationsFault Description State Required for Fault System Menu and Navigation Smartbox Controller Front PanelNavigation Buttons Operations MenuTechnician Menu View Data Menu Battery Setup Menu Operation Specifications Charge Non Grid-Tie Smart Box Electrical SpecificationsInput EnvironmentWindTronics
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