Honeywell WT6500 To connect the Smartbox Controller, Warranty Void Warning, Fire and Shock Hazard

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21

SMARTBOX Installation

 

 

 

 

To connect the SMARTBOX™ Controller:

1.Mount SMARTBOX™ Controller to the wall per instructions on pages 9-10; Figure 2.3.

2.Place battery enclosure in a dry, well-ventilated indoor space.

3.Install and level turbine. See the HONEYWELL™ WindTurbine Owner’s Manual.

SHOCK HAZARD

Always lock the blades before working with the turbine. Unlocked blades can produce voltages on the DC output. Failure to follow this warning may result in death, personal injury or property damage.

4. Attach the electrical conduit. Follow local electrical codes for compliance.

WARRANTY VOID WARNING

DO NOT drill holes for conduit in SMARTBOX™ Controller. Use pre-punched holes located at the bottom of the SMARTBOX™ Controller. Drilling holes anywhere on the SMARTBOX™ Controller will void the warranty of the product. Failure to follow this warning may also result in death, personal injury or property damage.

FIRE AND SHOCK HAZARD

The NEC code stipulates that AC, DC and control wiring MUST NOT cross within any enclosure. Failure to follow this warning may result in death, personal injury or property damage.

5.Run wiring between turbine and SMARTBOX™ Controller. Reference the turbine wiring diagram on page 12; Figure 2.4.

6.Run turbine control wiring. Reference the turbine control wiring diagram on page 19; Figure 2.12.

7.Run battery wiring. Reference the battery wiring diagram on page 15; Figure 2.7.

8.Run AC wiring. Reference AC wiring diagrams on pages 17-18; Figure 2.9, 2.10, 2.11.

9.Follow commissioning for start up procedure. Page 24.

REVERSE POLARITY DAMAGE

Before making the final DC connection or closing the DC breaker or disconnect, check cable polarity at both the battery and the SmartBox. Positive (+) must be connected to positive (+). Negative(-) must be connected to negative (-). Failure to follow this warning may result in death, personal injury or property damage.

SMARTBOX™ Controller for HONEYWELL™ Wind Turbine WT6500 Owner’s Manual - Rev14

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Contents Smartbox Controller Safety Instructions Safety IconsImportant Safety Instructions General Safety InstructionsBattery Safety Information Limitations on USESafety Instructions Safety Instructions Table of Contents Commisioning Introduction For Information On SeeMajor System Components Smartbox ControllerParts Inspection Battery Overview Battery TypesNot to be used Minimum to be usedAC Load Detail and Selection Battery SelectionAmp-hour Ratings Recommended Appliances Not RecommendedIntroduction Installation Smartbox ControllerSystem Diagrams Turbine Block DiagramMounting Smartbox Controller DiagramRisk of Fire or Explosion Equipment Damage Minimum Clearance for Proper MountingEXPLOSION/CORROSION Damage Wiring GroundingShock Hazard Shock Hazard and Fire HazardWiring Diagram Turbine toTurbine Wiring and Distances Turbine Current Rating and WiringTurbine Over-current Protection Reverse Polarity DamageBattery Wiring Battery Connection LocationBattery Over-current Protection Shock or Fire HazardAC Input Wiring AC Output Wiring Turbine Smartbox Controller AC Output Over-current ProtectionControl Wiring Junction BOXBattery Setup Connecting the Smartbox ControllerEnclosure Internal Wiring Battery Setup ChartTo connect the Smartbox Controller Warranty Void WarningFire and Shock Hazard Smartbox Installation Commissioning For Information on See Commissioning ProcessSet the battery type Flooded Commissioning ProcessCheck all connections for polarity Display DescriptionShows if a turbine voltage was found Press Enter to start the turbineCommissioning Operation Introduction Turbine Operating StatesStarting/Stopping Turbine Viewing Operating StatusController Energy Consumption States Turbine Operating StatesSystem Protection Turbine User Stop StateCool Down Over Wind SpeedNon Grid-Tie SmartBox Fault Specifications System FaultsFault Description State Required for Fault Smartbox Controller Front Panel Navigation ButtonsSystem Menu and Navigation Operations MenuTechnician Menu View Data Menu Battery Setup Menu Operation Specifications Non Grid-Tie Smart Box Electrical Specifications InputCharge EnvironmentWindTronics
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