Honeywell WT6500 Battery Setup, Connecting the Smartbox Controller, Enclosure Internal Wiring

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SMARTBOX Installation

20

 

 

 

 

Enclosure Internal Wiring

NEC/CEC and UL require that no wires cross within the Junction Box. Punch outs have been provided on the bottom of the Junction Box to meet this requirement.

Battery Setup

FIRE HAZARD

Batteries must be set correctly to avoid explosion or fire. Failure to follow this warning may result in death, personal injury or property damage.

Battery setup takes place during the commissioning process and can be accessed in the menu where the installer must configure the SMARTBOX™ Controller based on what batteries are connected to the system. The following table shows the battery options and the values that will be set up by default.

The installer does have the option to configure the charging manually. Of the parameters listed below, the installer sets up the first three: Battery Type, Battery Banks and Capacity.

Battery Setup Chart

Setting

Values

Defaults

Description

Battery Type

Flooded

Flooded

Sets the battery type and automati-

 

GEL

 

cally set the default values below

 

AGM

 

based on that type

Battery Banks

1-6

1

Sets the number of 24V paralleled

 

 

 

battery banks connected

Capacity

50-500

100 Ah

Sets the amp-hour rating of ONE battery

Recharge Voltage

20.0-27.0 V

22 V

Sets the voltage at which the charger transitions from absorption to bulk charge

Figure 2.13 Battery Setup Chart

Connecting the SMARTBOX™ Controller

SHOCK HAZARD

Whenever a turbine is not locked and turning, a shock hazard exists at the output wires or exposed terminals. To reduce the risk of shock during installation, stop and lock the turbine before making the connections. Failure to follow this warning may result in death, personal injury or property damage.

SHOCK HAZARD

Do not connect the battery negative to ground. Bonding the battery negative to ground disables turbine ground- fault protection. Failure to follow this warning may result in death, personal injury or property damage.

SMARTBOX™ Controller for HONEYWELL™ Wind Turbine WT6500 Owner’s Manual - Rev14

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Contents Smartbox Controller General Safety Instructions Safety InstructionsSafety Icons Important Safety InstructionsLimitations on USE Battery Safety InformationSafety Instructions Safety Instructions Table of Contents Commisioning For Information On See IntroductionSmartbox Controller Major System ComponentsParts Inspection Minimum to be used Battery OverviewBattery Types Not to be usedBattery Selection AC Load Detail and SelectionAmp-hour Ratings Not Recommended Recommended AppliancesIntroduction Smartbox Controller InstallationTurbine Block Diagram System DiagramsSmartbox Controller Diagram MountingRisk of Fire or Explosion Minimum Clearance for Proper Mounting Equipment DamageEXPLOSION/CORROSION Damage Shock Hazard and Fire Hazard WiringGrounding Shock HazardTurbine to Wiring DiagramTurbine Current Rating and Wiring Turbine Wiring and DistancesReverse Polarity Damage Turbine Over-current ProtectionBattery Connection Location Battery WiringShock or Fire Hazard Battery Over-current ProtectionAC Output Wiring AC Input WiringAC Output Over-current Protection Turbine Smartbox ControllerJunction BOX Control WiringBattery Setup Chart Battery SetupConnecting the Smartbox Controller Enclosure Internal WiringWarranty Void Warning To connect the Smartbox ControllerFire and Shock Hazard Smartbox Installation For Information on See Commissioning Process CommissioningDisplay Description Set the battery type FloodedCommissioning Process Check all connections for polarityPress Enter to start the turbine Shows if a turbine voltage was foundCommissioning Operation Viewing Operating Status IntroductionTurbine Operating States Starting/Stopping TurbineTurbine Operating States Controller Energy Consumption StatesOver Wind Speed System ProtectionTurbine User Stop State Cool DownSystem Faults Non Grid-Tie SmartBox Fault SpecificationsFault Description State Required for Fault Operations Menu Smartbox Controller Front PanelNavigation Buttons System Menu and NavigationTechnician Menu View Data Menu Battery Setup Menu Operation Specifications Environment Non Grid-Tie Smart Box Electrical SpecificationsInput ChargeWindTronics
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