Honeywell Complete Guide to the Wind Turbine and SMARTBOX Controller

Page 9

Introduction

2

 

 

 

 

The SMARTBOX™ Controller

The SMARTBOX™ Controller is a proprietary WindTronics control system that consists of a charge controller and a non-grid-tie 1.5 kW inverter. Included within the charge controller is an automatic AC transfer switch that will automatically switch between your AC grid and power generated via the turbine.

The DC output from the turbine is fed into the Junction Box located beneath the turbine assembly. The J Box serves three purposes: provide wiring interconnections for the installation, provide an output over voltage protection of 170 VDC, and provide a diversion or “dump” load that can dynamically brake and stop the turbine either upon request from the SMARTBOX™ Controller or if a failure occurs in the system.

Beyond the J Box, all connections are fed into the SMARTBOX™ Controller. The SMARTBOX™ Controller consists of four main elements: an I/O interface that provides wiring interconnect for installation, a charge controller to charge a bank of batteries, a non-grid-tie 1.5 kW inverter to back-convert the batteries to an AC output and a transfer switch that can switch between AC grid input and the internal inverter’s AC.

Major System Components

SMARTBOX™ Controller

Batteries and battery enclosure

Parts Inspection

Upon opening the shipping container, review all contents to ensure the contents have not been damaged during shipping and handling. Failure to properly inspect and verify damages prior to installation may result in voiding of the manufacturer warranty. If any turbine components appear to be damaged, please contact the WindTronics service department at the following:

WindTronics, Inc.

Service Department

621Sprucewood Windsor, ON N9C0B3 Canada

1-877-946-3898

SMARTBOX™ Controller for HONEYWELL™ Wind Turbine WT6500 Owner’s Manual - Rev14

Image 9
Contents Smartbox Controller Safety Icons Safety InstructionsImportant Safety Instructions General Safety InstructionsLimitations on USE Battery Safety InformationSafety Instructions Safety Instructions Table of Contents Commisioning For Information On See IntroductionSmartbox Controller Major System ComponentsParts Inspection Battery Types Battery OverviewNot to be used Minimum to be usedBattery Selection AC Load Detail and SelectionAmp-hour Ratings Not Recommended Recommended AppliancesIntroduction Smartbox Controller InstallationTurbine Block Diagram System DiagramsSmartbox Controller Diagram MountingRisk of Fire or Explosion Minimum Clearance for Proper Mounting Equipment DamageEXPLOSION/CORROSION Damage Grounding WiringShock Hazard Shock Hazard and Fire HazardTurbine to Wiring DiagramTurbine Current Rating and Wiring Turbine Wiring and DistancesReverse Polarity Damage Turbine Over-current ProtectionBattery Connection Location Battery WiringShock or Fire Hazard Battery Over-current ProtectionAC Output Wiring AC Input WiringAC Output Over-current Protection Turbine Smartbox ControllerJunction BOX Control WiringConnecting the Smartbox Controller Battery SetupEnclosure Internal Wiring Battery Setup ChartWarranty Void Warning To connect the Smartbox ControllerFire and Shock Hazard Smartbox Installation For Information on See Commissioning Process CommissioningCommissioning Process Set the battery type FloodedCheck all connections for polarity Display DescriptionPress Enter to start the turbine Shows if a turbine voltage was foundCommissioning Operation Turbine Operating States IntroductionStarting/Stopping Turbine Viewing Operating StatusTurbine Operating States Controller Energy Consumption StatesTurbine User Stop State System ProtectionCool Down Over Wind SpeedSystem Faults Non Grid-Tie SmartBox Fault SpecificationsFault Description State Required for Fault Navigation Buttons Smartbox Controller Front PanelSystem Menu and Navigation Operations MenuTechnician Menu View Data Menu Battery Setup Menu Operation Specifications Input Non Grid-Tie Smart Box Electrical SpecificationsCharge EnvironmentWindTronics
Related manuals
Manual 46 pages 4.52 Kb