Honeywell WT6500 Commissioning Process, Check all connections for polarity, Display Description

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Commissioning

24

 

 

 

 

Commissioning Process

EXPLOSION OR FIRE HAZARD

Entering battery information incorrectly may result in explosion or fire.

During commissioning, the SMARTBOX™ Controller and turbine must be set up. Settings for the battery type, battery banks and battery capacity must be set up in the SMARTBOX™ Controller, and the turbine’s components will need to be tested. This testing can be done with the control panel and LCD screen on the front of the system controller. Ensure you have this system information prior to commissioning. The commissioning process will reference menu displays.

The following is the proper procedure to commission the turbine. Do not proceed with commissioning until all disconnects are in the off position and the turbine is mechanically locked. The turbine dynamic brake will remain enabled up until the turbine disconnect step.

The following is the proper procedure to commission the HONEYWELL™ Wind Turbine. Do not proceed with commissioning until ALL DISCONNECTS are in the OFF position and the turbine blades rotate freely.

1.Check all connections for polarity.

2.Apply battery power to the unit with the disconnect or selector switch inside the battery enclosure.

3.The LCD display will light up and prompt a display:

Display

Description

WINDTRONICS RX.XX

The Smart Box will display this for

FIRST POWER UP

5 seconds and then move to the

 

required setup information.

4.The system will automatically walk you through the commissioning process. All steps must be completed before the turbine will operate. If problems are found during this process, the battery disconnect can be turned off at any time to restart the process. All of the settings will be saved, but you must start over and go through all the steps until commissioning is complete.

5.For optimal performance it is important to enter optimal battery information

(steps 5-7). We highly recommend using two 12V deep cycle/flooded/marine

100Ahr batteries. For this selection please enter the following optimal settings for best performance.

At the first prompt screen, select the battery type by using the arrow keys. Press ENTER when finished.

Display

Description

Optimal

ENTER BATTERY TYPE

Set the battery type

Flooded

FLOODED

 

 

 

 

 

SMARTBOX™ Controller for HONEYWELL™ Wind Turbine WT6500 Owner’s Manual - Rev14

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Contents Smartbox Controller General Safety Instructions Safety InstructionsSafety Icons Important Safety InstructionsLimitations on USE Battery Safety InformationSafety Instructions Safety Instructions Table of Contents Commisioning For Information On See IntroductionMajor System Components Smartbox ControllerParts Inspection Minimum to be used Battery OverviewBattery Types Not to be usedAC Load Detail and Selection Battery SelectionAmp-hour Ratings Not Recommended Recommended AppliancesIntroduction Smartbox Controller InstallationTurbine Block Diagram System DiagramsMounting Smartbox Controller DiagramRisk of Fire or Explosion Equipment Damage Minimum Clearance for Proper MountingEXPLOSION/CORROSION Damage Shock Hazard and Fire Hazard WiringGrounding Shock HazardTurbine to Wiring DiagramTurbine Current Rating and Wiring Turbine Wiring and DistancesReverse Polarity Damage Turbine Over-current ProtectionBattery Connection Location Battery WiringShock or Fire Hazard Battery Over-current ProtectionAC Output Wiring AC Input WiringAC Output Over-current Protection Turbine Smartbox ControllerJunction BOX Control WiringBattery Setup Chart Battery SetupConnecting the Smartbox Controller Enclosure Internal WiringTo connect the Smartbox Controller Warranty Void WarningFire and Shock Hazard Smartbox Installation For Information on See Commissioning Process CommissioningDisplay Description Set the battery type FloodedCommissioning Process Check all connections for polarityPress Enter to start the turbine Shows if a turbine voltage was foundCommissioning Operation Viewing Operating Status IntroductionTurbine Operating States Starting/Stopping TurbineTurbine Operating States Controller Energy Consumption StatesOver Wind Speed System ProtectionTurbine User Stop State Cool DownNon Grid-Tie SmartBox Fault Specifications System FaultsFault Description State Required for Fault Operations Menu Smartbox Controller Front PanelNavigation Buttons System Menu and NavigationTechnician Menu View Data Menu Battery Setup Menu Operation Specifications Environment Non Grid-Tie Smart Box Electrical SpecificationsInput ChargeWindTronics
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