Campbell Hausfeld WG3020 operating instructions Description, General Safety, Unpacking

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! WARNING
! DANGER

Operating Instructions & Parts Manual

Models WG3020

 

 

Please read and save these instructions. Read carefully before attempting to assemble, install, operate or maintain the product described. Protect yourself and others by observing all safety information. Failure to comply with instructions could result in personal injury and/or property damage! Retain instructions for future reference.

 

 

Wire Feed

 

TM

Arc Welder

BUILT TO LAST

 

 

 

 

 

 

 

URAN

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SS

P

 

 

 

 

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Need

R

 

 

 

 

 

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Assistance?

M

Q

 

 

Call Us First!

1-800-746-5641

Description

This line of Campbell Hausfeld wire feed welders is designed to be used on standard 115V household current. The welders are equipped with infinite wire speed control to accurately select the proper wire feed rate needed for various welding conditions. Internal components are thermostatically protected.

These welders are designed for use with Flux Core Arc Welding (Gasless) or Gas Metal Arc Welding (MIG) process. As delivered from the factory, this welder can weld with .024” (.6 mm) to .035”

6

8 5

4

3

7

(.9 mm) diameter wire. A starter spool of .035” (.9 mm) flux-cored wire and a

.035 tip are included.

Unpacking

Some welder components may be found in the wire feed compartment.

When unpacking, inspect carefully for any damage that may have occurred

Figure 1- Model WG3020

1

2

during transit. Report any damaged or missing items by calling (800) 746-5641.

Circuit Requirements

This equipment ! CAUTION requires a dedi-

cated 115 volt circuit. Refer to the following chart for the correct circuit breaker or fuse rating. Do not run other appliances, lights, or tools on this circuit while operating this equipment. Extension cords are not recommended. Blown fuses and tripped circuit breakers can result from failure to comply with this recommendation.

 

Heat

Circuit Breaker or

 

Selector

Slow Blow Fuse

 

 

 

 

 

Low

15 amp

 

 

 

 

 

High

20 amp

 

 

 

 

Components and Controls

1.Work Clamp - connect to work piece.

2.Wire Feed Gun with .035 tip

3.Power Cord - plug into 115 volt outlet.

4.On/Off Switch

5.Infinite Wire Speed Control - turn clockwise to increase wire speed and counterclockwise to decrease wire speed.

6.Heat Selector Switches - Selects welding power. Four selections are possible

7.Polarity Hook-up - Attach torch cable to (+) for MIG and (-) for flux core wire. Attach ground clamp to opposite polarity.

8.Hold area for 20 cubic ft. bottle.

General Safety

Danger means a hazard that will

cause death or serious injury if the warning is ignored.

Warning means a hazard that could

cause death or serious injury if the warning is ignored.

Caution means a ! CAUTION hazard that may

cause minor or moderate injury if the warning is ignored. It also may mean a hazard that will only cause damage to property.

NOTE: Note means any additional information pertaining to the product or its proper usage.

© 2001 Campbell Hausfeld / Scott Fetzer

For parts, manuals, product & service information

IN970500AV 8/01

visit www.chpower.com

or call 1-800-746-5641

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Contents Description General SafetyUnpacking Circuit RequirementsWire Feed Arc Welder Additional Safety Standards InstallationWire Installation AssemblyModel WG3020 Shielding Gas Installation Welding Helmet AssemblyOperation Installation MaintenanceConsumer and Wear Parts CO2Welding Guidelines Changing Wire SizesGeneral Arc Welding BasicsSlag Removal FLUX-CORE Wire only Wire SpeedTravel Speed Supply Cable Replacement Troubleshooting Chart Welds Troubleshooting Chart WelderWhat is not covered under this warranty Limited 5-3-1 WarrantyWG3020 Wiring Diagram For Replacement Parts, call Description Part Number Qty Replacement Parts List Model WG3020Shielded Metal Arc Welding Glossary of Welding TermsWire Feed Arc Welder WG3020 Sélecteurs de chaleur Pour Commande de réglage deBranchement de polarité Fixer Pistolet d’alimentation en fil18 Fr Généralités Sur La Sécurité SuiteNational Electrical Code Code Électrique National Normes DE Sécurité Additionnelles19 Fr Montage Installation de FilsModèle WG3020 Montage Suite Installation de Gaz ProtecteurMontage du Casque de Soudeur Fonctionnement Installation de Gaz Protecteur Suite22 Fr Entretien Suite Remplacement par un fil de dimensions différentesPointes DE Contact FIL D’ALUMINIUMGénéralités Directives De SoudagePrincipes Du Soudage a l’Arc Remarque Enlevage DE Scorie FIL Fourré DE Flux SuelementPositions DE Soudage Passes DE SoudageDirectives De Soudage Suite Remplacement du Cordon d’AlimentationGuide de dépannage Soudeur Tirer PousserGarantie Limitée Guide de dépannage Soudures27 Fr 28 Fr Soudeur À L’Arc Alimenté En Fil WG302029 Fr Pour pièces de rechange, composer30 Fr Liste De Pièces De Rechange Modèles WG3020Soudure À L’Arc Fourré de Flux Lexique de Termes de SoudageSoudure À L’arc Au Chalumeau Soudure À L’Arc Au Métal Enrobé32 Fr Medidas de Seguridad DescripciónPara desempacar Requerimientos eléctricos34 Sp ContinuaciónMedidas DE Seguridad Adicionales Instalación35 Sp Modelo WG3020 EnsamblajeInstalacion del alambre Funcionamiento Ensamblaje del CascoPiezas Consumibles o Que se Desagstan MantenimientoInstalacion Para 38 SpBobina Cambio de tamaños de alambreBoquillas DE Contacto Alambre DE AluminioTecnicas Basicas Para Soldar Con Arcos Instrucciones para SoldarInstrucciones para Soldar Continuación Para Reemplazar el Cable Diagnostico Diagóstico de Averías-SoldadoraHale Empuje 42 SpGarantía Limitada Diagóstico de Averías-Soldadura43 Sp 44 Sp Soldadora Con Arco Con Alambre Continuo WG3020Sírvase suministrarnos la siguiente información 45 Sp46 Sp Lista de Repuestos Modelos WG3020Soldar con Arcos de Metal Gaseoso Glosario de terminología usada por soldadoresSoldar con Arcos de Tungsteno Notas