Thermo Products MHA1-100N, MDA1-50N, MHA1-75N, MHA1-50N, MHA1-125N, MDA1-75N, MDA1-125N, MDA1-100N

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All installations and services must be performed by qualified service personnel.

condensing within the chimney under certain conditions. The following is an explanation on why and what to do if condensing occurs in a chimney or vent.

Moisture (in the form of water vapor) occurs in flue gases when hydrogen is combined with oxygen during the chemical reaction produced by combustion.

The flue gas water vapor will do one of two things as it escapes up the chimney:

1.Remain in a vapor state, if the internal chimney wall temperature is above the dew point, or

2.Condense on the chimney walls, if they are chilled below the dew point.

Condensing will always occur on chimney walls whose temperatures are below the dew point of the flue gas. However, the water may evaporate once the walls are warmer than the dew point. If the chimney walls do not reach the dew point during the cycle of the furnace, the moisture may accumulate in large enough quantities to cause problems such as corrosion of the chimney or corrosion of the furnace heat exchanger.

This condensation most likely will not occur at the bottom of the chimney, because the flue gas is heating the chimney walls as it rises and the bottom will be heated first. This heating of the walls will cause the flue gas temperature to drop, which in turn may reduce the wall temperature below the dew point causing condensation to appear on the upper part of the chimney first. This condensation may drip back as far as the flue pipe and heat exchanger, where corrosion may occur if not corrected.

To prevent condensation, it is necessary that the internal chimney wall temperature always be kept above the dew point. The chimney may have to be lined with a flue liner if the temperature loss is too great for the furnace. A liner will act as an insulator and reduce the flue gas temperature loss. Insulation may be added around the liner for further temperature stability. If the chimney is on the exterior of the home and condensing occurs, the chimney may be insulated around its exterior to help the flue hold it's temperature. Also, check to see if the chimney is too large for the flue gases to heat, if so reduce to proper size by lining. Be sure to use steel liners such as stainless types 430, 304, 316, or for the toughest against corrosion type 29-4C.

More detailed information on condensing may be obtained from the 2000 ASHRAE systems and Equipment Handbook Chapter 30. Refer to National Fuel Gas Code, NFPA 54/ANSI Z223.1-2002, or latest edition, Category I venting tables, for proper vent sizing.

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Contents Induced Draft Highboy COUNTERFLOW/HORIZONTAL GAS Furnace Section Safety II. Installation Guidelines Page Packaging Shipping DamageSafety II. Installation Guidelines CodesInstallation Location Closet and Alcove InstallationNon-combustible Material Standard ClearancesRefer to Figure Plenum Flue or Vent All Models Covered by This ManualAir for Combustion and Ventilation MDA1 Horizontal Installation MDA1 Installed Horizontal Filters/ Filter Installation Duct Work and Air ConditioningUse of Non-Thermo Pride Filter Retention Means Optional Thermo Pride Filter RackFPM FormulaVenting Replacing An Existing Furnace From a Common Vent Carbon Monoxide Poisoning HazardCondensing in the Chimney Page Page Vent Connection to Inducer Inducer Mounting Sidewall Venting Automated Literature FAXHorizontal Size and Lengths for Horizontal Vents Horizontal Size and Length for Sidewall VentingGAS Piping General GAS Piping Fire or Explosion HazardPage Installation of Natural GAS Piping Typical Gas PipingInstallation of Propane GAS Piping Steel Pipe Size for Natural Gas IPSPage Field Wiring and Replacing Wiring ElectricalElectronic Air Cleaner and Humidifier Connections Room ThermostatBlower and Control Panel To delay fan Set Switch Initial StartupWhat to do if YOU Smell GAS To Turn Off Gas To Appliance Adjustment Of Heat Input Rate Page Burner Adjustment Setting Supply Air Temperature Rise Typical Observation of Main Burner FlamesCheckout Procedure Important Remove flue blockage when doneDiagnostic Features LED will also flash once at power-upShut off gas and disconnect power before continuing General InspectionHouse Air Blower Filter Maintenance Procedure Filter ReplacementReturn Air Filter VI. Installers Instructions to User Appendix a Sources for Reference Standards Appendix B Sequence of Operations Sequence of Operations for Heating SystemMode of Operation Control System Action Appendix C Troubleshooting Flowcharts Heating SystemYes Is ignitor positioned Correctly? Does system run until thermostat is satisfied? MDA1/MHA1-50S00S4426 Description Part Number QTYAppendix E Replacement Parts List MHA1 Page Replacement Parts List MDA1 Page Appendix F Wiring Diagram Page Appendix G MID-EFFICENCY Furnace Specifications MID-EFFICIENCY Highboy GAS Furnace SPECIFICATIONS5Nominal temp. rise Heating fan speed