Thermo Products MDA1-50N, MHA1-75N, MHA1-100N General GAS Piping Fire or Explosion Hazard

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All installations and services must be performed by qualified service personnel.

L. GAS PIPING

GENERAL GAS PIPING

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FIRE OR EXPLOSION HAZARD

Failure to follow the safety warnings exactly could result in serious injury, death or property damage.

Never test for gas leaks with an open flame. Use a commercially available soap solution made specifically for the detection of leaks to check all connections.

Because of the potential of odorant fade, a gas leak may not be detected by smell. If this furnace is installed below grade, contact your gas supplier for a gas detector.

All gas piping must be leak tested using a soap and water solution (when the gas is turned on) following the procedure outlined in this section. A final test for gas leakage must be made after purging the gas line (Refer to Section III, E, of this manual). This test must be conducted with the unit operating and should include the furnace piping and gas valve. Never use an open flame to check for a gas leak.

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Care must be taken not to wet electronic components during leak test. Wetting the electronic components may damage circuitry and cause a hazardous situation. Dry moisture from all leads and terminals if minor wetting occurs. Wait at least 24 hours for the circuit to fully dry before energizing the burner circuit.

The furnace and its individual gas shutoff valve must be disconnected from the gas supply during pressure testing of the gas supply system at pressures in excess of 1/2 PSIG or 14.0 in. W.C. The furnace must be isolated from the gas supply by closing its manual shut off valve at test pressures equal to or less than 1/2 PSIG or 14.0 in. W.C.

Do not use a connector, which has previously served another gas appliance.

All gas piping and testing must be performed by a qualified installer or service person. The installation must comply with local codes, these instructions and the National Fuel Gas Code, NFPA 54/ANSI Z223.1-2002 or the latest edition thereof.

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Contents Induced Draft Highboy COUNTERFLOW/HORIZONTAL GAS Furnace Section Safety II. Installation Guidelines Page Packaging Shipping DamageSafety II. Installation Guidelines CodesInstallation Location Closet and Alcove InstallationStandard Clearances Refer to FigureNon-combustible Material Plenum Flue or Vent All Models Covered by This ManualAir for Combustion and Ventilation MDA1 Horizontal Installation MDA1 Installed Horizontal Filters/ Filter Installation Duct Work and Air ConditioningUse of Non-Thermo Pride Filter Retention Means Optional Thermo Pride Filter RackFPM FormulaVenting Replacing An Existing Furnace From a Common Vent Carbon Monoxide Poisoning HazardCondensing in the Chimney Page Page Vent Connection to Inducer Inducer Mounting Sidewall Venting Automated Literature FAXHorizontal Size and Lengths for Horizontal Vents Horizontal Size and Length for Sidewall VentingGAS Piping General GAS Piping Fire or Explosion HazardPage Installation of Natural GAS Piping Typical Gas PipingInstallation of Propane GAS Piping Steel Pipe Size for Natural Gas IPSPage Field Wiring and Replacing Wiring ElectricalElectronic Air Cleaner and Humidifier Connections Room ThermostatBlower and Control Panel To delay fan Set Switch Initial StartupWhat to do if YOU Smell GAS To Turn Off Gas To Appliance Adjustment Of Heat Input Rate Page Burner Adjustment Setting Supply Air Temperature Rise Typical Observation of Main Burner FlamesCheckout Procedure Important Remove flue blockage when doneDiagnostic Features LED will also flash once at power-upShut off gas and disconnect power before continuing General InspectionHouse Air Blower Filter Maintenance Procedure Filter ReplacementReturn Air Filter VI. Installers Instructions to User Appendix a Sources for Reference Standards Appendix B Sequence of Operations Sequence of Operations for Heating SystemMode of Operation Control System Action Appendix C Troubleshooting Flowcharts Heating SystemYes Is ignitor positioned Correctly? Does system run until thermostat is satisfied? MDA1/MHA1-50S00S4426 Description Part Number QTYAppendix E Replacement Parts List MHA1 Page Replacement Parts List MDA1 Page Appendix F Wiring Diagram Page Appendix G MID-EFFICENCY Furnace Specifications MID-EFFICIENCY Highboy GAS Furnace SPECIFICATIONS5Nominal temp. rise Heating fan speed