Thermo Products MDA1-125N, MDA1-50N, MHA1-75N, MHA1-100N Setting Supply Air Temperature Rise

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All installations and services must be performed by qualified service personnel.

Figure 10: Typical Observation of Main Burner Flames

If long, rather poorly defined, mostly yellow in color, and nearly opaque burner flames are observed, this is an indication the quality of combustion is poor. (Under adverse conditions, black smoke and some sooting may be noticeable as well.) Some of the causes of poor combustion are, too high an input rate (“over- firing”), too little or a contaminated supply of combustion air, or a partially blocked heat exchanger or vent terminal. Should any of these conditions occur, they must be corrected immediately. Call your qualified heating contractor for assistance.

D. Setting Supply Air Temperature Rise

All MHA1/MDA1models are designed and wired at the factory for a blower speed during heating that should result in an approximate temperature rise of 70°F. The temperature rise through the heating section, for any given blower speed may vary depending on a number of factors. A few of these factors are, changes in the actual resistance of the duct system to airflow at any time, de-rating of the appliance due to elevation, fouling of the heat exchanger surfaces, and changes in the fuel gas heating value. In general, a lower temperature rise through the heating section will result in higher heating efficiency.

Temperature rise = supply air temperature - return air temperature.

After 15 to 20 minutes of continuous operation, the temperature rise through the furnace must fall within a range of 55° to 85° F. If the outlet or supply duct temperature is too high, check to make sure the return air filter is clean, the return air registers are free from obstruction, the outlet registers are properly adjusted and clear, and the supply and return air ducts are open.

The circulating air blower is not moving enough air if the supply air temperature is still too high. Before proceeding further, turn off the power supply to the appliance and remove the blower access door. The speed of the blower must be increased by changing the speed tap from the motor to the next higher tap, refer to Figure 8.

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Contents Induced Draft Highboy COUNTERFLOW/HORIZONTAL GAS Furnace Section Safety II. Installation Guidelines Page Packaging Shipping DamageSafety II. Installation Guidelines CodesInstallation Location Closet and Alcove InstallationNon-combustible Material Standard ClearancesRefer to Figure Plenum Flue or Vent All Models Covered by This ManualAir for Combustion and Ventilation MDA1 Horizontal Installation MDA1 Installed Horizontal Filters/ Filter Installation Duct Work and Air ConditioningUse of Non-Thermo Pride Filter Retention Means Optional Thermo Pride Filter RackFPM FormulaVenting Replacing An Existing Furnace From a Common Vent Carbon Monoxide Poisoning HazardCondensing in the Chimney Page Page Vent Connection to Inducer Inducer Mounting Sidewall Venting Automated Literature FAXHorizontal Size and Lengths for Horizontal Vents Horizontal Size and Length for Sidewall VentingGAS Piping General GAS Piping Fire or Explosion HazardPage Installation of Natural GAS Piping Typical Gas PipingInstallation of Propane GAS Piping Steel Pipe Size for Natural Gas IPSPage Field Wiring and Replacing Wiring ElectricalElectronic Air Cleaner and Humidifier Connections Room ThermostatBlower and Control Panel To delay fan Set Switch Initial StartupWhat to do if YOU Smell GAS To Turn Off Gas To Appliance Adjustment Of Heat Input Rate Page Burner Adjustment Setting Supply Air Temperature Rise Typical Observation of Main Burner FlamesCheckout Procedure Important Remove flue blockage when doneDiagnostic Features LED will also flash once at power-upShut off gas and disconnect power before continuing General InspectionHouse Air Blower Return Air Filter Filter Maintenance ProcedureFilter Replacement VI. Installers Instructions to User Appendix a Sources for Reference Standards Appendix B Sequence of Operations Sequence of Operations for Heating SystemMode of Operation Control System Action Appendix C Troubleshooting Flowcharts Heating SystemYes Is ignitor positioned Correctly? Does system run until thermostat is satisfied? MDA1/MHA1-50S00S4426 Description Part Number QTYAppendix E Replacement Parts List MHA1 Page Replacement Parts List MDA1 Page Appendix F Wiring Diagram Page Appendix G MID-EFFICENCY Furnace Specifications MID-EFFICIENCY Highboy GAS Furnace SPECIFICATIONS5Nominal temp. rise Heating fan speed