Thermo Products MDA1-50N, MHA1-75N, MHA1-100N Replacing An Existing Furnace From a Common Vent

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All installations and services must be performed by qualified service personnel.

These venting tables also include venting combinations, which apply to common venting arrangements of two or more appliances. These requirements as well as all the installation requirements outlined in this manual for an MHA1/MDA1 series furnace must be followed when an MHA1/MDA1 furnace is common vented with another Category I gas appliance.

See also Section II, J, 2, of this manual, “Replacing an Existing Furnace From a Common Vent” for information on testing the proper operation of appliances in a common vent.

The minimum allowable chimney height is determined by the height of the surrounding trees, roof, buildings and terrain. The chimney should extend 24" above any surrounding obstructions. In cases where the chimney flue extends to the basement floor, the draft can usually be improved by filling the base of the chimney with sand to within 12" of the flue pipe after relocating the cleanout cover.

All joints of the vent must be tightly sealed. The inside of the vent should be free of all obstructions.

2. Replacing An Existing Furnace From a Common Vent

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CARBON MONOXIDE POISONING HAZARD

Failure to follow the steps outlined below for each appliance connected to the venting system being placed into operation could result in carbon monoxide poisoning or death.

When an existing furnace is replaced or removed from a common vent serving other appliances, the vent system may now be too large to properly vent the remaining appliances only and must be modified accordingly. Failure to correct an oversized vent can cause the formation of condensate, leakage or spillage of combustion byproducts, which may cause property damage, personal injury, or loss of life.

The steps below must be followed with each appliance, which is still connected, to the common venting system. Each appliance should be placed in operation, while the other appliances remaining connected to the common venting system are not in operation.

1.Seal any unused opening(s) in the common venting system.

2.Visually inspect the venting system for proper size and horizontal pitch, as required in the National Fuel Gas Code, NFPA 54/ANSI Z223.1 – 2002, or the latest edition. Determine there is no blockage or

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Contents Induced Draft Highboy COUNTERFLOW/HORIZONTAL GAS Furnace Section Safety II. Installation Guidelines Page Packaging Shipping DamageSafety II. Installation Guidelines CodesInstallation Location Closet and Alcove InstallationStandard Clearances Refer to FigureNon-combustible Material Plenum Flue or Vent All Models Covered by This ManualAir for Combustion and Ventilation MDA1 Horizontal Installation MDA1 Installed Horizontal Filters/ Filter Installation Duct Work and Air ConditioningUse of Non-Thermo Pride Filter Retention Means Optional Thermo Pride Filter RackFPM FormulaVenting Replacing An Existing Furnace From a Common Vent Carbon Monoxide Poisoning HazardCondensing in the Chimney Page Page Vent Connection to Inducer Inducer Mounting Sidewall Venting Automated Literature FAXHorizontal Size and Lengths for Horizontal Vents Horizontal Size and Length for Sidewall VentingGAS Piping General GAS Piping Fire or Explosion HazardPage Installation of Natural GAS Piping Typical Gas PipingInstallation of Propane GAS Piping Steel Pipe Size for Natural Gas IPSPage Field Wiring and Replacing Wiring ElectricalElectronic Air Cleaner and Humidifier Connections Room ThermostatBlower and Control Panel To delay fan Set Switch Initial StartupWhat to do if YOU Smell GAS To Turn Off Gas To Appliance Adjustment Of Heat Input Rate Page Burner Adjustment Setting Supply Air Temperature Rise Typical Observation of Main Burner FlamesCheckout Procedure Important Remove flue blockage when doneDiagnostic Features LED will also flash once at power-upShut off gas and disconnect power before continuing General InspectionHouse Air Blower Filter Replacement Filter Maintenance ProcedureReturn Air Filter VI. Installers Instructions to User Appendix a Sources for Reference Standards Appendix B Sequence of Operations Sequence of Operations for Heating SystemMode of Operation Control System Action Appendix C Troubleshooting Flowcharts Heating SystemYes Is ignitor positioned Correctly? Does system run until thermostat is satisfied? MDA1/MHA1-50S00S4426 Description Part Number QTYAppendix E Replacement Parts List MHA1 Page Replacement Parts List MDA1 Page Appendix F Wiring Diagram Page Appendix G MID-EFFICENCY Furnace Specifications MID-EFFICIENCY Highboy GAS Furnace SPECIFICATIONS5Nominal temp. rise Heating fan speed