Thermo Products MDA1-75N, MDA1-50N, MHA1-75N Electrical, Field Wiring and Replacing Wiring

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All installations and services must be performed by qualified service personnel.

M. Electrical

1. Wiring

:

The furnace must be grounded in accordance with local codes or in the absence of local codes with the National Electrical Code, ANSI/NFPA 70-2002, or latest edition.

All wiring shall be performed by a qualified electrician or service person. The wiring must comply with local codes, the instructions in this manual, and in the absence of codes with the National Electrical Code, ANSI/NFPA-70, or latest edition.

Follow these guidelines to complete the wiring portion of the installations.

A separate power supply circuit with over current protection and a disconnect switch must be provided. The minimum fuse or circuit breaker size is 15 amp.

All electrical components and junction boxes shall be installed in such that they are protected from water.

All MHA1/MDA1 series furnaces are supplied with a switch box to be mounted on the outside surface of the right or left side casing. A strain relief bushing is provided for support of the supply wire harness. Make the 115 volt supply connection in this junction box. A green screw is provided in order to connect the power supply ground wire. A disconnect switch can be field mounted on the 2x4 box provided. If not, the disconnect switch must be located reasonably close to and within sight of the furnace.

NOTICE: The hot surface igniter and operation of this furnace depends on correct polarity. The hot leg of the supply circuit must be connected to the black line lead and the common leg to the white line lead in the field mounted junction box. The hot leg must be connected through the disconnect switch in all cases to prevent the hazard of electrical shock when servicing.

2. Field Wiring and Replacing Wiring

Field wiring between the furnace and devices not attached to the furnace shall conform to the temperature limitation for Type T wire [63°F (35°C) rise] when installed with the manufacturers instructions. If any of the original factory supplied furnace wiring is replaced, or a separate device other than the thermostat is wired internal to the unit, 105°C temperature rated thermoplastic insulated wire or equivalent wire must be used.

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Contents Induced Draft Highboy COUNTERFLOW/HORIZONTAL GAS Furnace Section Safety II. Installation Guidelines Page Shipping Damage PackagingSafety Codes II. Installation GuidelinesCloset and Alcove Installation Installation LocationRefer to Figure Standard ClearancesNon-combustible Material Plenum Flue or Vent All Models Covered by This ManualAir for Combustion and Ventilation MDA1 Horizontal Installation MDA1 Installed Horizontal Duct Work and Air Conditioning Filters/ Filter InstallationOptional Thermo Pride Filter Rack Use of Non-Thermo Pride Filter Retention MeansFormula FPMVenting Carbon Monoxide Poisoning Hazard Replacing An Existing Furnace From a Common VentCondensing in the Chimney Page Page Vent Connection to Inducer Inducer Mounting Automated Literature FAX Sidewall VentingHorizontal Size and Length for Sidewall Venting Horizontal Size and Lengths for Horizontal VentsGeneral GAS Piping Fire or Explosion Hazard GAS PipingPage Typical Gas Piping Installation of Natural GAS PipingSteel Pipe Size for Natural Gas IPS Installation of Propane GAS PipingPage Electrical Field Wiring and Replacing WiringRoom Thermostat Electronic Air Cleaner and Humidifier ConnectionsBlower and Control Panel Initial Startup To delay fan Set SwitchWhat to do if YOU Smell GAS To Turn Off Gas To Appliance Adjustment Of Heat Input Rate Page Burner Adjustment Typical Observation of Main Burner Flames Setting Supply Air Temperature RiseImportant Remove flue blockage when done Checkout ProcedureLED will also flash once at power-up Diagnostic FeaturesGeneral Inspection Shut off gas and disconnect power before continuingHouse Air Blower Return Air Filter Filter Maintenance ProcedureFilter Replacement VI. Installers Instructions to User Appendix a Sources for Reference Standards Sequence of Operations for Heating System Appendix B Sequence of OperationsMode of Operation Control System Action Heating System Appendix C Troubleshooting FlowchartsYes Is ignitor positioned Correctly? Does system run until thermostat is satisfied? Description Part Number QTY MDA1/MHA1-50S00S4426Appendix E Replacement Parts List MHA1 Page Replacement Parts List MDA1 Page Appendix F Wiring Diagram Page MID-EFFICIENCY Highboy GAS Furnace SPECIFICATIONS5 Appendix G MID-EFFICENCY Furnace SpecificationsNominal temp. rise Heating fan speed