Toshiba RAV-SM1100AT-E, RAV-SM1400AT-E, RAV-SM1101BT-E, RAV-SM561BT-E Color Identification, MCC-813

Page 20

5-2. Outdoor Unit

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

RAV-SM560AT-E

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Q200

 

 

 

 

 

 

 

 

 

DB01

 

 

 

REACTOR

 

 

THERMOSTAT

 

 

 

 

 

 

 

 

 

 

 

 

 

CONVERTER

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

IGBT MODULE

 

 

 

 

 

 

 

 

 

 

FOR

 

 

 

 

 

 

 

 

 

 

 

 

MODULE

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

COMPRESSOR

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

BLU

 

 

 

EW

BW

 

 

 

BRW

 

 

 

 

 

ORN

 

2

1

2

1 CN500

 

 

 

 

 

BZ

BY

BX

EV BV

EU

BU

 

+ ~

 

 

 

 

 

 

2

1

 

 

 

 

 

 

–

~ A E G

P10

 

P09

2

1

 

 

TE

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

P17 P18

 

 

 

 

 

 

 

 

P20

P19

 

 

 

 

 

P08

P07

CN600

1

1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

2

2

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1

1

TD

 

 

 

 

 

 

 

 

 

 

 

 

 

ELECTRONIC

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

CT

 

 

 

CN601 2

2

 

 

P23

P22

P21

 

 

 

 

 

 

 

 

 

STARTER

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

POWER

 

 

 

 

 

 

3

3

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

BLK

WHI

RED

 

 

 

 

 

 

 

 

 

 

 

 

RELAY

 

 

 

 

 

 

1

1

TO

 

 

P.C. BOARD

 

 

 

 

 

 

 

 

 

 

 

 

CN602

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

2

2

 

 

4

3

2

1

 

 

(MCC-813)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

TS

3

2

1

 

 

 

 

 

 

 

 

 

 

–

+

C12

 

 

 

 

 

 

 

1

1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

3

 

 

 

 

 

CN603 2

2

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

–

+

C13

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

3

3

 

 

 

CM

 

 

 

 

 

 

 

 

 

 

–

+

C14

 

 

 

 

RELAY

 

 

 

 

 

 

 

 

 

 

 

 

Q300

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1

1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

COMPRESSOR

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

CN701 2

2

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

3

3

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

COIL FOR

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

P06

 

BLK

4-WAY VALVE

 

 

 

 

 

 

 

 

 

 

 

 

 

F04

 

 

 

 

 

 

 

SURGE

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

FUSE

2

 

 

 

 

 

ABSORBER

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

T3. 15A

 

 

 

 

 

 

 

1

1

BLK

 

 

 

 

 

 

 

 

 

 

 

 

 

 

250V~

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

VARISTOR

 

2

2

YEL

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

3

3

RED

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

4

4

ORN PMV

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

FUSE

 

 

2

 

5

5

RED

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

T25A

F01

 

6

6

GRY

PULSE

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

250V~

 

 

 

 

CN703

MODULATING

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

VALVE

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

P14

P13

 

 

P02

 

P03 P01

 

 

 

 

 

 

 

 

 

CN301 5

 

4

3

2

1

3

2

1

CN300

P12

P11

WHI

ORN

BLK

 

 

 

 

 

 

 

 

 

 

 

5

 

4

3

2

1

3

2

1

 

PUR

2

1

 

 

 

 

 

TERMINAL OF COMPRESSOR

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

GRY

PNK

 

YEL

BLK WHI

RED

 

2

1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

WHITE (S)

 

BLACK (C)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

FM

1 2 3 L N

1

REACTOR

 

RED (R)

FAN MOTOR

TO

POWER

The sign in ( ) is displayed

 

INDOOR

SUPPLY

 

in the terminal cover

 

UNIT

220V ~

 

 

 

 

50Hz

 

SIMPLE CHECK POINTS FOR DIAGNOSING FAULTS

Check

Diagnosis result

items

 

 

 

 

TERMINAL BLOCK

 

 

1

There is no supply voltage

 

Power supply and connecting

(AC220V) between L - N , 1 - 2

 

cable check

 

There is no voltage (DC15 to 25V) 2 - 3

 

 

 

 

 

 

 

FUSE

 

 

2

T25A 250V to fuse (F01) blown

 

Converter module (DB01) and

 

 

electrolytic capacitor (C12 to C14) check

T3.15A 250V to fuse (F04) blown

 

IGBT module (Q200) check

 

 

 

Fan motor check

 

 

 

3

ELECTROLYTIC CAPACITOR VOLTAGE (C12, C13, C14)

DC320V not available between

 

T25A fuse (F01) check

+ – terminal of electrolytic capacitor

 

P.C. board and converter

 

 

 

 

module (DB01) check

 

 

 

 

INVERTER OUTPUT (Inverter and compressor connector out of position)

4

(Please confirm within six minutes after instructing in the drive.)

Voltage between each line of inverter side

 

IGBT module and

 

connector pins are not equal.

 

P.C. board check

 

 

 

 

Color Identification

BLK : BLACK WHI : WHITE

BLU : BLUE BRW : BROWN

RED : RED ORN : ORANGE

GRY : GRAY YEL : YELLOW

PNK : PINK PUR : PURPLE

GRN : GREEN

 

 

NOTE

 

 

 

 

CM

: Compressor

PMV

: Pulse modulating valve

FM

: Fan motor

TE

: Heat exchanger Temp. Sensor

TD

: Discharge Temp. Sensor

TO

: Outdoor Temp. Sensor

TS

: Suction Temp. Sensor

IGBT

: Insulated Gate Bipolar Transistor

DB01

: Converter module

CT

: Curreut Transformer

Q300

: Fan motor driver module

 

 

 

 

18

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Page 19 Page 21
Contents Split Type Contents Concealed Duct Type SpecificationsIndoor Unit RAV-SM1101BT-E RAV-SM1401BT-E Outdoor Unit RAV-SM560AT-E RAV-SM800AT-ERAV-SM1100AT-E RAV-SM1400AT-E Operation Characteristic Curve Cooling HeatingHeating Capacity Variation Ratio According to TemperatureCooling Static Pressure Characteristics of Each Model AIR Ducting WorkRAV-SM1101BT-E Round duct Dimension Construction Views External ViewsIndoor Unit Concealed Duct Type RAV-SM561BT-E / SM801BT-E / SM1101BT-E / SM1401BT-ERAV-SM560AT-E RAV-SM800AT-E RAV-SM1100AT-E / SM1400AT-E Systematic Refrigerating Cycle Diagram Indoor Unit/Outdoor UnitIndoor unit Outdoor unitRAV-SM801BT-E RAV-SM1001BT-E Strainer Second rps Fan Indoor OutdoorIdentification Wiring DiagramColor Color Identification MCC-813MCC-1359 For P.C. BoardMCC-1438 MCC-1398Specifications of Electrical Parts Parts name Type SpecificationsRAV-SM1100AT-E Safety During Installation/Servicing Refrigerant Piping InstallationRefrigerant R410A Piping Materials and Joints UsedProcessing of Piping Materials 1 Thicknesses of annealed copper pipes Thickness mmOuter diameter mm R410A R22 Nominal diameterFlare tool for Conventional flare tool R410A clutch type Clutch type Wing nut typeR22 clutch type Clutch type Wing nut type DiameterNm kgfcm Wrenches available on the marketGeneral tools Conventional tools can be used ToolsRequired Tools 1 Configuration of refrigerant charging Recharging of RefrigerantFlux Brazing of PipesMaterials for Brazing Brazing Never use gas other than Nitrogen gasIndoor Control Circuit Main Sub master remote controller Weekly timerIndoor Unit Control Remote controller Outline of control Command Control SpecificationsOutline of specifications Remarks Heating Auto OperationHeat Control temp C Case of wired remote controller Last push priorityCenter Operation ProhibitedTa˚C Normal control Indoor Print Circuit Board MCC-1402SM1401BT-E RAV-SM561BT-E / SM801BT-E / SM1101BTIndoor P.C. Board Optional Connector Specifications Function Connector Pin Specifications RemarksDischarge temperature release control Outdoor ControlOutline of Main Controls Pulse Modulating Valve PMV controlMAX Outdoor fan control Object SM560 Allocations of fan tap revolutionsCooling operation Heating operationShort intermittent operation preventive control High-pressure suppression TE control For SM800Over-current preventive control Current release value shift controlDefrost control Start of heating operationMCC-813 RAV-SM560AT-E Viewed from parts of P.C board Outdoor ControlsPrint Circuit Board MCC-1398 RAV-SM800AT-E / SM1100AT-E / SM1400AT-E Troubleshooting Summary of TroubleshootingWired remote controller type Before troubleshootingCheck Code List Error mode detected by indoor unitError mode detected by outdoor unit Diagnostic function Cause of operationError mode detected by remote controller or network adapter Timer Ready Wired remote Controller Check codeError Mode Detected by LED on Outdoor P.C. Board SW800 LED display in bit 1, bit 2, bit 3, bit 4 OFFCDB side Ipdu sideType a SW800 LED display in bit 1, bit 2, bit 3 OFFCheck code Troubleshooting Procedure for Each Check Code E01 error/*99 errorE09 error/*99 error New Check Code/Present Check Code Central Control SideE04 error/04 error E10 error/CF error E18 error/97 error *99 errorE08, L03, L07, L08 error/ *96 error 99 error L09 error/46 errorB7 error Central controller L20 error/98 errorL30 error/B6 error P10 error/Ob error F10 error 0C errorP12 error/11 error RAV-SM1100AT-E, SM1400AT-E P22 error/1A errorSingle phase P19 error/08 error F02 error/0d errorF01 error/0F error P26 error/14 errorP29 error/16 error H03 error/17 errorF08 error/1b error F06 error/18 errorF04 error/19 error L29 error/1C error H02 error/1d errorP03 error/1E error H01 error/1F errorP04 error/21 error Error Central controller P31 error Sub indoor unit E03 error Master indoor unitF29 error / 12 error TA sensor TC, TCJ sensor Caracteristics-2 Caracteristics-1 Caracteristics-320 TE, TO, TS sensor TD sensor Caracteristics-4Replacement of Service Indoor P.C. Board CaseR1 Readout of the setup data from Eeprom R2 Replacement of service P.C. boardContents Minimum requirements for item codeR3 Writing of the setup contents to Eeprom Indoor unit capacity Item code Memorandum for setup contents Item code table ExampleType Item code Setup AT Local Site and Others Test Run Setup on Remote ControllerSetup to Select Function Wired remote controllerItem No. DN table Selection of function Description At shipmentOperation Cabling and Setting of Remote Controller ControlSetup method Procedure Monitor Function of Remote Controller SwitchContents Calling of error history Group control operationRequirement System exampleMicrocomputer Block Diagram Network Address Setup Switch SW01LED Display Specification Network AdapterCommunication Cable Specifications Communication circuit Communication cable specificationsCable Connection Network cable connectionHow to Set an Address Number How to set from the remote controller at indoor unit sideHow to set by the switch on the network adapter P.C. board Procedure Set the network address while the unit stopsAddress No Requirement in ServiceNetwork address No. setup table SW01 Contents Remarks Address setup procedure Address SetupAddress Setup Address Setup & Group Control System configurationOnly turning on source power supply Automatic completion Automatic address example from unset address No miscablingManual setting from remote controller Setup completes Status returns to the usual stop statusPush and buttons simultaneously for 4 seconds or more Push button if the unit stopsTo know the position of indoor unit body by address Part name Procedure Remarks DetachmentsNo. Part name Procedure Remarks † Drain pump Remove the drain pan and float switch Detachment AttachmentProcedure Remarks Part namePart name Procedure RequirementConnection with the power terminal Take off fixed screw for the valve mounting ‡ Compressor Perform works of items 1 ‚, ƒ, „, … Fan guard Remove the upper cabinet Discharge port cabinet for the heat ex 100 Requirement101 102 103 104 105 Product106 107 108 109 110 111 Case of RAV-SM1100AT-EBe sure to mount the propeller fan Case of RAV-SM1400AT-E112 113 Exploded Views and Parts List 114Part Description Location904 901, 902, 903 35, 36, 37 115116 RAV-SM1001BT-E / SM1401BT-E117 RAV-SM561BT-E / SM801BT-E / SM1001BT-E / SM1401BT-EInverter 118702 TE Sensor TS Sensor To Sensor TD Sensor 701 705 703 704 11921,22 16,17 120706 121Inverter 26,27 23,24 28,29 122TH Sensor 123
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