Toshiba RAV-SM1101BT-E service manual Summary of Troubleshooting, Wired remote controller type

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10. TROUBLESHOOTING

10-1. Summary of Troubleshooting

<Wired remote controller type>

1.Before troubleshooting

1)Required tools/instruments

• + and – screwdrivers, spanners, radio cutting pliers, nippers, push pins for reset switch

Tester, thermometer, pressure gauge, etc.

2)Confirmation points before check

The following operations are normal.

a)Compressor does not operate.

Is not 3-minutes delay (3 minutes after compressor OFF)?

Does not thermostat turn off?

Does not timer operate during fan operation?

Is not outside high-temperature operation controlled in heating operation?

b)Indoor fan does not rotate.

Does not cool air discharge preventive control work in heating operation?

c)Outdoor fan does not rotate or air volume changes.

Does not high-temperature release operation control work in heating operation?

Does not outside low-temperature operation control work in cooling operation?

Is not defrost operation performed?

d)ON/OFF operation cannot be performed from remote controller.

Is not the control operation performed from outside/remote side?

Is not automatic address being set up?

(When the power is turned on at the first time or when indoor unit address setting is changed, the operation cannot be performed for maximum approx. 5 minutes after power-ON.)

Did you return the cabling to the initial positions?

ƒAre connecting cables of indoor unit and remote controller correct?

2.Troubleshooting procedure

When a trouble occurred, check the parts along with the following procedure.

Trouble

Confirmation of check code display

Check defective position and parts.

NOTE :

For cause of a trouble, power conditions or malfunction/erroneous diagnosis of microcomputer due to outer noise is considered except the items to be checked. If there is any noise source, change the cables of the remote controller to shield cables.

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Contents Split Type Contents Indoor Unit SpecificationsConcealed Duct Type RAV-SM1101BT-E RAV-SM1401BT-E RAV-SM560AT-E RAV-SM800AT-E Outdoor UnitRAV-SM1100AT-E RAV-SM1400AT-E Cooling Heating Operation Characteristic CurveCooling Capacity Variation Ratio According to TemperatureHeating AIR Ducting Work Static Pressure Characteristics of Each ModelRAV-SM1101BT-E Round duct Construction Views External Views DimensionIndoor Unit Concealed Duct Type RAV-SM561BT-E / SM801BT-E / SM1101BT-E / SM1401BT-ERAV-SM560AT-E RAV-SM800AT-E RAV-SM1100AT-E / SM1400AT-E Indoor Unit/Outdoor Unit Systematic Refrigerating Cycle DiagramIndoor unit Outdoor unitRAV-SM801BT-E RAV-SM1001BT-E Second rps Fan Indoor Outdoor StrainerColor Wiring DiagramIdentification MCC-813 Color IdentificationFor P.C. Board MCC-1359MCC-1398 MCC-1438Parts name Type Specifications Specifications of Electrical PartsRAV-SM1100AT-E Refrigerant Piping Installation Safety During Installation/ServicingRefrigerant R410A Piping Materials and Joints Used1 Thicknesses of annealed copper pipes Thickness mm Processing of Piping MaterialsOuter diameter mm R410A R22 Nominal diameterR410A clutch type Clutch type Wing nut type Flare tool for Conventional flare toolR22 clutch type Clutch type Wing nut type DiameterWrenches available on the market Nm kgfcmRequired Tools ToolsGeneral tools Conventional tools can be used Recharging of Refrigerant 1 Configuration of refrigerant chargingMaterials for Brazing Brazing of PipesFlux Never use gas other than Nitrogen gas BrazingIndoor Unit Control Main Sub master remote controller Weekly timerIndoor Control Circuit Outline of specifications Remarks Control SpecificationsRemote controller Outline of control Command Operation Heating AutoHeat Control temp C Last push priority Case of wired remote controllerCenter Operation ProhibitedTa˚C Normal control MCC-1402 Indoor Print Circuit BoardSM1401BT-E RAV-SM561BT-E / SM801BT-E / SM1101BTFunction Connector Pin Specifications Remarks Indoor P.C. Board Optional Connector SpecificationsOutdoor Control Discharge temperature release controlOutline of Main Controls Pulse Modulating Valve PMV controlMAX Allocations of fan tap revolutions Outdoor fan control Object SM560Cooling operation Heating operationHigh-pressure suppression TE control For SM800 Short intermittent operation preventive controlOver-current preventive control Current release value shift controlStart of heating operation Defrost controlPrint Circuit Board Outdoor ControlsMCC-813 RAV-SM560AT-E Viewed from parts of P.C board MCC-1398 RAV-SM800AT-E / SM1100AT-E / SM1400AT-E Summary of Troubleshooting TroubleshootingWired remote controller type Before troubleshootingError mode detected by indoor unit Check Code ListDiagnostic function Cause of operation Error mode detected by outdoor unitTimer Ready Wired remote Controller Check code Error mode detected by remote controller or network adapterSW800 LED display in bit 1, bit 2, bit 3, bit 4 OFF Error Mode Detected by LED on Outdoor P.C. BoardCDB side Ipdu sideCheck code SW800 LED display in bit 1, bit 2, bit 3 OFFType a E01 error/*99 error Troubleshooting Procedure for Each Check CodeE09 error/*99 error New Check Code/Present Check Code Central Control SideE04 error/04 error E18 error/97 error *99 error E10 error/CF errorE08, L03, L07, L08 error/ *96 error 99 error L09 error/46 errorL30 error/B6 error L20 error/98 errorB7 error Central controller F10 error 0C error P10 error/Ob errorP12 error/11 error Single phase P22 error/1A errorRAV-SM1100AT-E, SM1400AT-E F02 error/0d error P19 error/08 errorP26 error/14 error F01 error/0F errorH03 error/17 error P29 error/16 errorF04 error/19 error F06 error/18 errorF08 error/1b error H02 error/1d error L29 error/1C errorH01 error/1F error P03 error/1E errorP04 error/21 error Error Central controller F29 error / 12 error E03 error Master indoor unitP31 error Sub indoor unit Caracteristics-3 TA sensor TC, TCJ sensor Caracteristics-2 Caracteristics-120 TE, TO, TS sensor TD sensor Caracteristics-4Case Replacement of Service Indoor P.C. BoardR2 Replacement of service P.C. board R1 Readout of the setup data from EepromContents Minimum requirements for item codeR3 Writing of the setup contents to Eeprom Type Item code Memorandum for setup contents Item code table ExampleIndoor unit capacity Item code Test Run Setup on Remote Controller Setup AT Local Site and OthersSetup to Select Function Wired remote controllerDescription At shipment Item No. DN table Selection of functionSetup method Cabling and Setting of Remote Controller ControlOperation Contents Monitor Function of Remote Controller SwitchProcedure Group control operation Calling of error historyRequirement System exampleNetwork Address Setup Switch SW01 Microcomputer Block DiagramLED Display Specification Network AdapterCommunication circuit Communication cable specifications Communication Cable SpecificationsCable Connection Network cable connectionHow to set from the remote controller at indoor unit side How to Set an Address NumberHow to set by the switch on the network adapter P.C. board Procedure Set the network address while the unit stopsNetwork address No. setup table SW01 Requirement in ServiceAddress No Contents Remarks Address Setup Address SetupAddress setup procedure System configuration Address Setup & Group ControlOnly turning on source power supply Automatic completion Automatic address example from unset address No miscablingSetup completes Status returns to the usual stop status Manual setting from remote controllerTo know the position of indoor unit body by address Push button if the unit stopsPush and buttons simultaneously for 4 seconds or more Detachments Part name Procedure RemarksNo. Part name Procedure Remarks † Drain pump Remove the drain pan and float switch Attachment DetachmentPart name Procedure RemarksRequirement Part name ProcedureConnection with the power terminal Take off fixed screw for the valve mounting ‡ Compressor Perform works of items 1 ‚, ƒ, „, … Fan guard Remove the upper cabinet Discharge port cabinet for the heat ex Requirement 100101 102 103 104 Product 105106 107 108 109 110 Case of RAV-SM1100AT-E 111Be sure to mount the propeller fan Case of RAV-SM1400AT-E112 113 114 Exploded Views and Parts ListPart Description Location115 904 901, 902, 903 35, 36, 37RAV-SM1001BT-E / SM1401BT-E 116RAV-SM561BT-E / SM801BT-E / SM1001BT-E / SM1401BT-E 117118 Inverter119 702 TE Sensor TS Sensor To Sensor TD Sensor 701 705 703 704120 21,22 16,17121 706122 Inverter 26,27 23,24 28,29123 TH Sensor