Toshiba RAV-SM801BT-E Required Tools, General tools Conventional tools can be used

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7-3. Tools

7-3-1. Required Tools

The service port diameter of packed valve of the outdoor unit in the air conditioner using R410A is changed to prevent mixing of other refrigerant. To reinforce the pressure-resisting strength, flare processing dimensions and opposite side dimension of flare nut (For Ø12.7 copper pipe) of the refrigerant piping are lengthened.

The used refrigerating oil is changed, and mixing of oil may cause a trouble such as generation of sludge, clogging of capillary, etc. Accordingly, the tools to be used are classified into the following three types.

(1)Tools exclusive for R410A (Those which cannot be used for conventional refrigerant (R22))

(2)Tools exclusive for R410A, but can be also used for conventional refrigerant (R22)

(3)Tools commonly used for R410A and for conventional refrigerant (R22)

The table below shows the tools exclusive for R410A and their interchangeability.

Tools exclusive for R410A (The following tools for R410A are required.)

Tools whose specifications are changed for R410A and their interchangeability

 

 

 

R410A

Conventional air

 

 

 

air conditioner installation

conditioner installation

No.

Used tool

Usage

 

 

 

Existence of

Whether conven-

Whether new equipment

 

 

 

 

 

 

new equipment

tional equipment

can be used with

 

 

 

for R410A

can be used

conventional refrigerant

 

 

 

 

 

 

Flare tool

Pipe flaring

Yes

*(Note 1)

¡

 

Copper pipe gauge for

Flaring by conventional

 

*(Note 1)

*(Note 1)

adjusting projection

Yes

flare tool

 

margin

 

 

 

 

ƒ

Torque wrench

Connection of flare nut

Yes

X

X

 

 

 

 

 

 

Gauge manifold

Evacuating, refrigerant

Yes

X

X

 

 

Charge hose

charge, run check, etc.

 

 

 

 

 

 

 

 

 

 

Vacuum pump adapter

Vacuum evacuating

Yes

X

¡

Electronic balance for

Refrigerant charge

Yes

X

¡

refrigerant charging

 

 

 

 

 

 

ˆ

Refrigerant cylinder

Refrigerant charge

Yes

X

X

Leakage detector

Gas leakage check

Yes

X

¡

Š

Charging cylinder

Refrigerant charge

(Note 2)

X

X

(Note 1) When flaring is carried out for R410A using the conventional flare tools, adjustment of projection margin is necessary. For this adjustment, a copper pipe gauge, etc. are necessary.

(Note 2) Charging cylinder for R410A is being currently developed.

General tools (Conventional tools can be used.)

In addition to the above exclusive tools, the following equipments which serve also for R22 are necessary as the general tools.

(1)

Vacuum pump

(4) Reamer

(9)

Hole core drill (Ø65)

 

Use vacuum pump by

(5)

Pipe bender

(10)

Hexagon wrench

 

attaching vacuum pump adapter.

 

(6)

Level vial

 

(Opposite side 4mm)

(2)

Torque wrench

 

(7)

Screwdriver (+, –)

(11)

Tape measure

(3)

Pipe cutter

 

 

(8)

Spanner or Monkey wrench

(12)

Metal saw

 

 

 

 

 

 

Also prepare the following equipments for other installation method and run check.

(1)

Clamp meter

(3)

Insulation resistance tester

(2)

Thermometer

(4)

Electroscope

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Image 29
Contents Split Type Contents Concealed Duct Type SpecificationsIndoor Unit RAV-SM1101BT-E RAV-SM1401BT-E RAV-SM560AT-E RAV-SM800AT-E Outdoor UnitRAV-SM1100AT-E RAV-SM1400AT-E Cooling Heating Operation Characteristic CurveHeating Capacity Variation Ratio According to TemperatureCooling AIR Ducting Work Static Pressure Characteristics of Each ModelRAV-SM1101BT-E Round duct Construction Views External Views DimensionIndoor Unit Concealed Duct Type RAV-SM561BT-E / SM801BT-E / SM1101BT-E / SM1401BT-ERAV-SM560AT-E RAV-SM800AT-E RAV-SM1100AT-E / SM1400AT-E Indoor Unit/Outdoor Unit Systematic Refrigerating Cycle DiagramIndoor unit Outdoor unitRAV-SM801BT-E RAV-SM1001BT-E Second rps Fan Indoor Outdoor StrainerIdentification Wiring DiagramColor MCC-813 Color IdentificationFor P.C. Board MCC-1359MCC-1398 MCC-1438Parts name Type Specifications Specifications of Electrical PartsRAV-SM1100AT-E Refrigerant Piping Installation Safety During Installation/ServicingRefrigerant R410A Piping Materials and Joints Used1 Thicknesses of annealed copper pipes Thickness mm Processing of Piping MaterialsOuter diameter mm R410A R22 Nominal diameterR410A clutch type Clutch type Wing nut type Flare tool for Conventional flare toolR22 clutch type Clutch type Wing nut type DiameterWrenches available on the market Nm kgfcmGeneral tools Conventional tools can be used ToolsRequired Tools Recharging of Refrigerant 1 Configuration of refrigerant chargingFlux Brazing of PipesMaterials for Brazing Never use gas other than Nitrogen gas BrazingIndoor Control Circuit Main Sub master remote controller Weekly timerIndoor Unit Control Remote controller Outline of control Command Control SpecificationsOutline of specifications Remarks Operation Heating AutoHeat Control temp C Last push priority Case of wired remote controllerCenter Operation ProhibitedTa˚C Normal control MCC-1402 Indoor Print Circuit BoardSM1401BT-E RAV-SM561BT-E / SM801BT-E / SM1101BTFunction Connector Pin Specifications Remarks Indoor P.C. Board Optional Connector SpecificationsOutdoor Control Discharge temperature release controlOutline of Main Controls Pulse Modulating Valve PMV controlMAX Allocations of fan tap revolutions Outdoor fan control Object SM560Cooling operation Heating operationHigh-pressure suppression TE control For SM800 Short intermittent operation preventive controlOver-current preventive control Current release value shift controlStart of heating operation Defrost controlMCC-813 RAV-SM560AT-E Viewed from parts of P.C board Outdoor ControlsPrint Circuit Board MCC-1398 RAV-SM800AT-E / SM1100AT-E / SM1400AT-E Summary of Troubleshooting TroubleshootingWired remote controller type Before troubleshootingError mode detected by indoor unit Check Code ListDiagnostic function Cause of operation Error mode detected by outdoor unitTimer Ready Wired remote Controller Check code Error mode detected by remote controller or network adapterSW800 LED display in bit 1, bit 2, bit 3, bit 4 OFF Error Mode Detected by LED on Outdoor P.C. BoardCDB side Ipdu sideType a SW800 LED display in bit 1, bit 2, bit 3 OFFCheck code E01 error/*99 error Troubleshooting Procedure for Each Check CodeE09 error/*99 error New Check Code/Present Check Code Central Control SideE04 error/04 error E18 error/97 error *99 error E10 error/CF errorE08, L03, L07, L08 error/ *96 error 99 error L09 error/46 errorB7 error Central controller L20 error/98 errorL30 error/B6 error F10 error 0C error P10 error/Ob errorP12 error/11 error RAV-SM1100AT-E, SM1400AT-E P22 error/1A errorSingle phase F02 error/0d error P19 error/08 errorP26 error/14 error F01 error/0F errorH03 error/17 error P29 error/16 errorF08 error/1b error F06 error/18 errorF04 error/19 error H02 error/1d error L29 error/1C errorH01 error/1F error P03 error/1E errorP04 error/21 error Error Central controller P31 error Sub indoor unit E03 error Master indoor unitF29 error / 12 error Caracteristics-3 TA sensor TC, TCJ sensor Caracteristics-2 Caracteristics-120 TE, TO, TS sensor TD sensor Caracteristics-4Case Replacement of Service Indoor P.C. BoardR2 Replacement of service P.C. board R1 Readout of the setup data from EepromContents Minimum requirements for item codeR3 Writing of the setup contents to Eeprom Indoor unit capacity Item code Memorandum for setup contents Item code table ExampleType Item code Test Run Setup on Remote Controller Setup AT Local Site and OthersSetup to Select Function Wired remote controllerDescription At shipment Item No. DN table Selection of functionOperation Cabling and Setting of Remote Controller ControlSetup method Procedure Monitor Function of Remote Controller SwitchContents Group control operation Calling of error historyRequirement System exampleNetwork Address Setup Switch SW01 Microcomputer Block DiagramLED Display Specification Network AdapterCommunication circuit Communication cable specifications Communication Cable SpecificationsCable Connection Network cable connectionHow to set from the remote controller at indoor unit side How to Set an Address NumberHow to set by the switch on the network adapter P.C. board Procedure Set the network address while the unit stopsAddress No Requirement in ServiceNetwork address No. setup table SW01 Contents Remarks Address setup procedure Address SetupAddress Setup System configuration Address Setup & Group ControlOnly turning on source power supply Automatic completion Automatic address example from unset address No miscablingSetup completes Status returns to the usual stop status Manual setting from remote controllerPush and buttons simultaneously for 4 seconds or more Push button if the unit stopsTo know the position of indoor unit body by address Detachments Part name Procedure RemarksNo. Part name Procedure Remarks † Drain pump Remove the drain pan and float switch Attachment DetachmentPart name Procedure RemarksRequirement Part name ProcedureConnection with the power terminal Take off fixed screw for the valve mounting ‡ Compressor Perform works of items 1 ‚, ƒ, „, … Fan guard Remove the upper cabinet Discharge port cabinet for the heat ex Requirement 100101 102 103 104 Product 105106 107 108 109 110 Case of RAV-SM1100AT-E 111Be sure to mount the propeller fan Case of RAV-SM1400AT-E112 113 114 Exploded Views and Parts ListPart Description Location115 904 901, 902, 903 35, 36, 37RAV-SM1001BT-E / SM1401BT-E 116RAV-SM561BT-E / SM801BT-E / SM1001BT-E / SM1401BT-E 117118 Inverter119 702 TE Sensor TS Sensor To Sensor TD Sensor 701 705 703 704120 21,22 16,17121 706122 Inverter 26,27 23,24 28,29123 TH Sensor