Toshiba RAM-SM560AT-E, RAM-SM800KRT-E Changes in the product and components, New tools for R410A

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Installation/Servicing Tools

Changes in the product and components

In the case of an air conditioner using R410A, in order to prevent any other refrigerant from being charged acciden- tally, service port diameter of the outdoor unit control valve (3 way valve) has been changed. (1/2 UNF 20 threads per inch)

In order to increase the pressure resisting strength of the refrigerant piping flare processing diameter and size of opposite side of flare nuts has been changed. (for copper pipes with nominal dimensions 1/2 and 5/8)

New tools for R410A

New tools for R410A

Applicable to R22 model

Changes

 

 

As pressure is high, it is impossible to measure by means of conventional

Gauge manifold

 

gauge. In order to prevent any other refrigerant from being charged, each

 

 

 

port diameter is changed.

 

 

 

 

 

 

In order to increase pressure resisting strength, hose materials and port

Charge hose

 

size are changed (to 1/2 UNF 20 threads per inch).

 

 

 

When purchasing a charge hose, be sure to check the port size.

 

 

 

 

Electronic balance

¡

 

As pressure is high and gasification speed is fast, it is difficult to read the

for refrigerant charging

 

indicated value by means of charging cylinder, as air bubbles occur.

 

 

 

 

 

 

Torque wrench

 

The size of opposite sides of flare nuts have been increased. Incidentally,

(nominal diam. 1/2, 5/8)

 

 

a common wrench is used for nominal diameters 1/4 and 3/8.

 

 

 

 

Flare tool

¡

 

By increasing the clamp bar’s receiving hole, strength of spring in the tool

(clutch type)

 

has been improved.

 

 

 

 

 

 

Gauge for projection adjustment

Used when flare is made with using conventional flare tool.

 

 

 

 

 

 

 

Connected to the conventional vacuum pump. It is necessary to use an

 

 

 

adapter to prevent vacuum pump oil from flowing back to the charge hose.

Vacuum pump adapter

¡

 

The charge hose connecting part has two ports-one for conventional

 

refrigerant (7/16 UNF 20 threads per inch) and one for R410A.

 

 

 

 

 

 

If the vacuum pump oil (mineral) mixes with R410A a sludge may occur

 

 

 

and damage the equipment.

Gas leakage detector

X

Exclusive for HFC refrigerant.

Incidentally, the “refrigerant cylinder” comes with the refrigerant designation (R410A) and protector coating in the U,S.’s ARI specified rose color (ARI color code: PMS 507).

Also, the “charge port and packing for refrigerant cylinder” require 1/2 UNF 20 threads per inch corresponding to the charge hose’s port size.

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Contents Split Type Way Air Discharge Cassette Type Outdoor Unit --------- RAV-SM800AT-E/RAV-SM800AT-E Installation ManualNew Refrigerant Air Conditioner Installation Precautions for SafetyTo Disconnect the Appliance from Main Power Supply Connect the connecting cable correctlyInappropriate grounding may cause electric shock Selection of Installation Accessory and RefrigerantAccessory and Installation Parts Before installationNecessary Space for Installation Installation PlaceObstacle at rear side Upper side is free Obstacle at front side Upper side is freeInstallation of Outdoor Unit Selection of InstallationPiping connection Optional Installation Parts Local ProcureRefrigerant Piping Connection Knockout of Pipe Cover Knockout procedureHow to remove the front panel Pipe Forming/End Positioning Refrigerant PipingFlaring size a Unit mm FlaringRequirement Tightening of Connecting PartRefrigerant Piping Vacuum pump EvacuatingAir Purge Open Close EvacuatingHow to wire SM560AT-E How to remove the valve coverStripping length power cord and connecting cable Electrical WorkSelf-Diagnosis by LED Indication Final Installation ChecksCheck and Test Operation New tools for R410A Changes in the product and componentsPrecautions for Safety AccessoriesRemote controller Screws two pcs Standard 4-way cassette panel optional partsRAV-SM560UT-E RAV-SM800UT-E Outdoor unit Parts NameIndoor unit Display section Parts Name of Remote ControllerOperation section Preparation Turn on the main power switch and/or the leakage breakerCorrect Usage Push button StopStart How to start swinging How to set up the wind directionHow to stop swinging Heat operationCancel of timer operation Timer OperationTimer operation Hints for Economical Operation MaintenanceClean the panel and air filter with water Cleaning of panel and air filterCleaning of Air Filters If you do not plan to use the unit for more than 1 monthBe careful to the direction of the flap when mounting Cleaning of discharge flapAIR Conditioner Operations and Performance Do not install the air conditioner in the following places RE-INSTALLATIONTroubles and Causes Be careful with noise or vibrationsInoperative Page Separate sold parts Accessory parts and Parts to be procured locallyPrecautions for Safety Precautions for Safety Avoid installing in the following places Selection of Installation PlaceInstallation space Selection of installation place Discharge direction Selection of Installation PlaceAdvice Height list of ceiling possible to be installedExternal view Installation of ceiling opening and hanging bolt Installation of hanging boltInstallation of ceiling panel Sold separately Piping/Heat insulating material Drain Piping WorkFlexible hose Adhesive inhibitedDrain up Connection procedureCheck the draining Perform heat insulatingFlaring dia meter size a Unit mm Permissible Piping Length and HeatTightening connection Tightening torque of flare pipe connectionsOpen the valve fully Use a vacuum pumpGas leak check Thermal insulation processSM800 type valve at gas side Packed valve handling precautionsFor RAV-SM800AT-E model Remote controller wiring Be sure to connect earth wire. Grounding workElectrical Work Thermal insulation to cabling connecting portCable connection Cabling on the ceiling panelCabling Remote Controller CablingCabling diagram Case of wired remote controller How to execute a test runTest RUN Before test runConfirmation and check TroubleshootingConfirmation of error history Accessories RAV-SM560BT-E RAV-SM800BT-E Connecting duct Test run display Operation mode displayFan mode display Filter UP/DOWN button Fan mode button ButtonUnit and Auto flap button No function Operation lamp Correct Usage Automatic Operation Auto Changeover Clear of timer operation Do not open doors and windows more often than necessary Clean the Return grilles with water Cleaning of Return grilleAIR Conditioner Operations and Performance RE-INSTALLATION Air flow changes without FAN button set to Auto mode Auto RAV-SM560BT-E RAV-SM800BT-E Precautions for Safety Precautions for Safety Selection of installation place Installation procedure Installation of Indoor UnitHanging down of indoor unit DimensionRestriction to installation Installation of Indoor UnitConcealed duct type Ledge ceiling concealed duct typeAIR Ducting Work Static pressure characteristics of each modelAIR Ducting Work Connecting method of the ductGeneral cautions Points at installation workHanging of indoor unit Mounting of remote controllerMounting of filter and canvas for suction port For referenceConnection of the drain hose Piping materialPiping and cautions 13.2 13.0 12.7 16.6 16.2 15.9 19.7 19.4 SM800 type valve at gas side Electrical Work Tools INSTALLATION/SERVICING ToolsRemote controller RAV-SM560KRT-E RAV-SM800KRT-E Temporary button Name and Functions of Indicators and ControlsDisplay panel Name and Operations of Indicators and Controls Central indication Set up temp. buttonLouver operation button ON/OFF buttonWhen restarting the operation after stop Turn on the power switchPush ON/OFF button CoolingSTART/STOP button DRY OperationSTART/STOP button Automatic operation Adjusting AIR Flow DirectionHOW the AIR Conditioner Works Cleaning of indoor unit and remote controller Air filter resetTemporary Operation Temporary operationClean the air filters as often as possible Cleaning the air filterCheck before operation Open the air inlet grilleCleaning the air inlet grille Heating operation characteristics Preheating operationMinute protection function Warm air controlRecheck Problems and CausesInoperative Does not cool well or heat wellWired remote Precautions for Safety Precautions for Safety Installation Diagram of Indoor Unit Installation ProcedureMounting the Installation Plate When the installation plate is directly mounted on the wallGood location Bad location Case of right-side exit Piping and Drain Hose InstallationCase of downward pipe exit Piping via left-hand connectionDrainage Drain Piping WorkPermissible Piping Length and Head Evacuating For RAV-SM560AT-E model 100Add Only R410A Refrigerant to These Units Heat insulation 101Additional refrigerant 102 Wiring between unitsWiring connections Precautions Installation of Remote Controllers103 Flush wall mounting104 Improving System EfficiencyOptions 105 Final Installation ChecksProduct maintenance Environmental IssuesEnvironment 106

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