BENDIX SD-08-2414 manual Testing the Bendix AD-IPAIR Dryer

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3.The wire harness—available in the Wire Harness and

Splice Kit from authorized Bendix® parts outlets —is not included with the service replacement air dryer. When using this kit, if it becomes necessary to lengthen the harness, use only 14 gauge wire. When splicing wires, ensure all wire splices are waterproofed.

4.Tie wrap or support all electrical wires leading to the Bendix® AD-IP®air dryer at 6–8 inch intervals.

Note: Wires should have sufficient slack and not be completely taught.

TESTING THE BENDIX® AD-IP®AIR DRYER

Before placing the vehicle in service, perform the following tests.

1.Close all reservoir drain cocks.

2.Build up system pressure to governor cut-out and note that the air dryer purges with an audible escape of air.

3.“Fan” the service brakes to reduce system air pressure to governor cut-in. Note that the system once again builds to full pressure and is followed by a purge at the AD-IP air dryer exhaust.

4.It is recommended that the following items be tested for leakage to ensure that the AD-IP air dryer will not cycle excessively.

(A)Total air system leakage (See Bendix publication BW5057 “Air Brake Handbook.”)

(B)Compressor unloader mechanism.

(C)Governor.

(D)Drain cock and safety valve in first (supply) reservoir.

(E)All air connections leading to and from the first

(supply) reservoir.

(F)Delivery check valve.

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Contents SD-08-2414 To Avoid Personal Injury or Death General Safety GuidelinesDescription Dryer Troubleshooting Chart at the end of the manualCharge Cycle Refer to Figure OperationGeneral Bendix AD-IPINTEGRAL Purge AIR Dryer Purge Cycle Purge Cycle Refer to FigureBendix AD-IPAIR Dryer Sectional View Turbo CUT-OFF Feature Refer to FigureDischarge Line Unloader Refer to Figure Preventive MaintenanceBendix AD-IP AIR Dryer Removal Rebuilding the Bendix AD-IPAIR DryerOperation & Leakage Tests Bendix AD-IPAIR Dryer Heater Thermostat Connector 23 24 Reference Figure Description QtyBendix AD-IPAIR Dryer Cable Bracket Installation DisassemblyAssembly Cleaning & Inspection Total Vehicle Reservoir Volume Requirement Bendix AD-IPAIR Dryer Installation Retrofitting the AD-IP AIR Dryer Vehicle Application RequirementsLocating Bendix AD-IPAIR Dryer on the Vehicle Vehicle PreparationMounting the AD-IP AIR Dryer Refer to FigureWiring the Heater & Thermostat Refer to Figure Connecting the AIR LinesCompressor Discharge Line Purge Exhaust LineTesting the Bendix AD-IPAIR Dryer Perform tests 1 to 6 in the order presented Symptoms Cause RemedyBendix AD-IPAIR Dryer Troubleshooting Chart Bendix AD-IPAIR Dryer Troubleshooting Chart Minimum of 30 seconds. This minimum purge Air compressor must remain unloaded for aBulletins TCH-008-021 and TCH-008-022. Shorter Is not covered under the warrantyRefer to Appendix A, Table a columns 3 & 4 for ColumnLeakage. Refer to Technical Bulletin TCH-008-040 Preventative Maintenance SectionRefer to Remedy C, Symptom #1 See Causes and Remedies for Symptoms 1, 2High Air Use Low Air UseHolset Integral Purge AIR DryerType E & QE CompressorComplaint Can Not Build System Pressure Complaints Common to the Charging & AIR Supply SystemComplaint Air System Builds Too Slow Complaint Can Not Build System Pressure Above X psiComplaint System Pressure Goes to 150+ psi Log-on and Learn from the Best Tests Common to More than ONE Complaint