BENDIX SD-08-2414 manual Column, Refer to Appendix A, Table a columns 3 & 4 for

Page 23

BENDIX® AD-IP®AIR DRYER TROUBLESHOOTING CHART

SYMPTOMS

CAUSE

REMEDY

2. Water and/or oil in

G. Compressor malfunction.

G. If you found excessive oil present in the service

the supply or service

 

 

 

reservoir and you did not find any issues above,

reservoir (continued).

 

 

 

the compressor may be passing oil. Test the

 

 

 

 

compressor using the Bendix® BASICcup method

 

 

 

 

as described in the Bendix compressor service

 

 

 

 

manual and referred to in Appendix A, Table A,

 

 

 

 

column 5.

 

 

 

 

Replace compressor. If still under warranty, follow

 

 

 

 

normal warranty process.

 

H. Air by-passes desiccant

H. If the vehicle uses a Holset® compressor, inspect

 

 

cartridge assembly.

 

the feedback check valve for proper installation and

 

 

 

 

operation. When replacing the desiccant cartridge,

 

 

 

 

make sure the desiccant cartridge assembly is

 

 

 

 

properly installed and the sealing rings are in place

 

 

 

 

on the mounting surface of the desiccant cartridge.

 

I.

Desiccant requires

I.

Replace the desiccant cartridge assembly.

 

 

replacement.

 

Refer to Appendix A, Table A columns 3 & 4 for

 

 

 

 

recommended intervals.

3. Oil present at the air

A. Air brake charging system is

A. Air dryers remove water and oil from the air brake

dryer purge exhaust

 

functioning normally.

 

charging system. A small amount of oil is normal.

or cartridge during

 

 

 

Check that the regular maintenance is being

maintenance.

 

 

 

performed and that the amount of oil in the air tanks

 

 

 

 

(reservoirs) is within the acceptable range shown on

 

 

 

 

the BASIC cup (see also column 5 of Appendix A,

 

 

 

 

Table A). Replace the air dryer cartridge as needed

 

 

 

 

and return the vehicle to service.

 

 

 

 

 

 

 

B. The Bendix® AD-IP®PuraGuard® oil coalescing air

 

 

 

 

dryer removes more oil from the brake system than

 

 

 

 

the standard Bendix® AD-IP®air dryer.

4. Safety valve on the air

A. Restriction between air dryer

A. Check to determine if air is reaching the supply

dryer “popping off” or

 

and supply (first) reservoir.

 

reservoir. Inspect for kinked tubing or hose. Check

exhausting air.

 

 

 

for undrilled or restricted hose or tubing fittings and

 

 

 

 

repair or replace as needed.

 

B. Air dryer safety valve

B. Verify the relief pressure is at the vehicle or

 

 

malfunction.

 

component manufacturer specifications. Replace

 

 

 

 

if malfunctioning.

 

C. Desiccant cartridge

C. Refer to Table A and column 3. Check the

 

 

maintenance required.

 

compressor for excessive oil passing and/or correct

 

 

 

 

compressor installation. Repair or replace as

 

 

 

 

necessary. Replace the desiccant cartridge.

 

D. Malfunctioning discharge

D. Test to determine if air is passing through the check

 

 

check valve in the end cover

 

valve. Repair or replace.

 

 

of the AD-IP air dryer.

 

 

 

E. Excessive pressure

E. Increase the volume in the discharge line by

 

 

pulsations from the

 

increasing the length or diameter. Add a ping tank

 

 

compressor. (Typical single

 

(small reservoir).

 

 

cylinder type.).

 

 

 

F.

Governor malfunction.

F.

Test the governor operation and/or inspect the

 

 

Missing or restricted

 

control line leading from the governor UNL

 

 

governor control line

 

(unloader) port to the air dryer control port.

 

 

installation.

 

 

23

Image 23
Contents SD-08-2414 To Avoid Personal Injury or Death General Safety GuidelinesDescription Dryer Troubleshooting Chart at the end of the manualCharge Cycle Refer to Figure OperationGeneral Bendix AD-IPINTEGRAL Purge AIR Dryer Purge Cycle Purge Cycle Refer to FigureBendix AD-IPAIR Dryer Sectional View Turbo CUT-OFF Feature Refer to FigureDischarge Line Unloader Refer to Figure Preventive MaintenanceBendix AD-IP AIR Dryer Removal Rebuilding the Bendix AD-IPAIR DryerOperation & Leakage Tests Bendix AD-IPAIR Dryer Heater Thermostat Connector 23 24 Reference Figure Description QtyBendix AD-IPAIR Dryer Cable Bracket Installation DisassemblyAssembly Cleaning & InspectionVehicle Application Requirements Bendix AD-IPAIR Dryer InstallationTotal Vehicle Reservoir Volume Requirement Retrofitting the AD-IP AIR DryerRefer to Figure Vehicle PreparationLocating Bendix AD-IPAIR Dryer on the Vehicle Mounting the AD-IP AIR DryerPurge Exhaust Line Connecting the AIR LinesWiring the Heater & Thermostat Refer to Figure Compressor Discharge LineTesting the Bendix AD-IPAIR Dryer Perform tests 1 to 6 in the order presented Symptoms Cause RemedyBendix AD-IPAIR Dryer Troubleshooting Chart Bendix AD-IPAIR Dryer Troubleshooting Chart Minimum of 30 seconds. This minimum purge Air compressor must remain unloaded for aBulletins TCH-008-021 and TCH-008-022. Shorter Is not covered under the warrantyRefer to Appendix A, Table a columns 3 & 4 for ColumnLeakage. Refer to Technical Bulletin TCH-008-040 Preventative Maintenance SectionRefer to Remedy C, Symptom #1 See Causes and Remedies for Symptoms 1, 2High Air Use Low Air UseCompressor Integral Purge AIR DryerHolset Type E & QEComplaint Can Not Build System Pressure Above X psi Complaints Common to the Charging & AIR Supply SystemComplaint Can Not Build System Pressure Complaint Air System Builds Too SlowComplaint System Pressure Goes to 150+ psi Log-on and Learn from the Best Tests Common to More than ONE Complaint