BENDIX SD-08-2414 Integral Purge AIR Dryer, Holset, Type E & QE, Compressor, With Econ, Valve

Page 27

Appendix B

Additional Troubleshooting Information

The troubleshooting procedure presented on the following pages has been excerpted from a laminated card entitled: Troubleshooting Charging and Air Supply Systems (BW1779). The complete card can be ordered from the Bendix Marketing Center at www.bendix.com. It is presented here because of the air dryers connection to the supply air system and for convenience. The procedure is not all inclusive but rather represents the most commonly encountered complaints.

CONVENTIONAL SUPPLY SYSTEM

&INTEGRAL PURGE AIR DRYER

GOVERNOR

STANDARD SINGLE CHECK VALVE

LOW PRESSURE

 

(USED W/INTEGRAL PURGE AIR

INDICATOR

 

DRYERS)

 

 

 

DASH

 

 

GAUGE

SAFETY

REAR

 

 

 

VALVE

TWO CYL.

 

SUPPLY

 

 

COMPRESSOR

AIR DRYER

 

 

FRONT

 

 

 

 

STANDARD SINGLE

 

 

CHECK VALVE

GOVERNOR

SAFETY

DASH

VALVE

 

GAUGE

 

 

HOLSET®

 

 

 

AIR

 

 

LOW

TYPE “E & QE”

 

 

 

 

REAR

 

 

 

DRYER

 

PRESSURE

COMPRESSOR

 

 

 

 

 

 

INDICATOR

WITH ECON

 

 

 

 

SUPPLY

 

 

VALVE

HOLSET

 

 

 

 

 

 

 

“E OR QE”

 

 

 

 

 

 

 

COMPRESSOR

 

 

 

 

FRONT

 

 

 

 

 

 

 

 

 

HOLSET

 

 

 

 

 

 

 

ECON VALVE

SPECIAL

 

STANDARD SINGLE

 

 

 

SINGLE CHECK

DRAIN COCK

 

 

CHECK VALVE

 

 

(“CHOKE” IN INLET)

 

 

 

 

 

 

 

GOVERNOR

 

 

SAFETY

LOW PRESSURE

 

 

 

 

VALVE

INDICATOR

 

 

 

 

 

 

 

HOLSET TYPE

 

 

 

 

 

 

DASH

“E & QE”

 

 

AIR DRYER

 

 

 

 

 

REAR

GAUGE

COMPRESSOR

 

 

 

 

 

 

 

W/O ECON

HOLSET

 

 

 

SUPPLY

 

 

VALVE

 

 

 

 

 

 

“E OR QE”

 

 

 

 

 

 

 

COMPRESSOR

 

 

 

 

FRONT

 

 

 

SPECIAL

 

SINGLE CHECK -

 

 

 

 

 

 

 

 

 

PROTECTION VALVE

 

 

 

SINGLE CHECK

 

 

 

 

 

(USED W/SYSTEM

SINGLE CHECK VALVE (USED

 

(“CHOKE” IN INLET)

 

 

 

PURGE AIR DRYERS)

W/INTEGRAL PURGE AIR DRYERS)

 

 

 

 

27

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Contents SD-08-2414 To Avoid Personal Injury or Death General Safety GuidelinesDescription Dryer Troubleshooting Chart at the end of the manualOperation GeneralCharge Cycle Refer to Figure Bendix AD-IPINTEGRAL Purge AIR Dryer Purge Cycle Purge Cycle Refer to FigureBendix AD-IPAIR Dryer Sectional View Turbo CUT-OFF Feature Refer to FigureDischarge Line Unloader Refer to Figure Preventive MaintenanceRebuilding the Bendix AD-IPAIR Dryer Operation & Leakage TestsBendix AD-IP AIR Dryer Removal Bendix AD-IPAIR Dryer Heater Thermostat Connector 23 24 Reference Figure Description QtyBendix AD-IPAIR Dryer Cable Bracket Installation DisassemblyAssembly Cleaning & InspectionVehicle Application Requirements Bendix AD-IPAIR Dryer InstallationTotal Vehicle Reservoir Volume Requirement Retrofitting the AD-IP AIR DryerRefer to Figure Vehicle PreparationLocating Bendix AD-IPAIR Dryer on the Vehicle Mounting the AD-IP AIR DryerPurge Exhaust Line Connecting the AIR LinesWiring the Heater & Thermostat Refer to Figure Compressor Discharge LineTesting the Bendix AD-IPAIR Dryer Perform tests 1 to 6 in the order presented Symptoms Cause RemedyBendix AD-IPAIR Dryer Troubleshooting Chart Bendix AD-IPAIR Dryer Troubleshooting Chart Minimum of 30 seconds. This minimum purge Air compressor must remain unloaded for aBulletins TCH-008-021 and TCH-008-022. Shorter Is not covered under the warrantyRefer to Appendix A, Table a columns 3 & 4 for ColumnLeakage. Refer to Technical Bulletin TCH-008-040 Preventative Maintenance SectionRefer to Remedy C, Symptom #1 See Causes and Remedies for Symptoms 1, 2High Air Use Low Air UseCompressor Integral Purge AIR DryerHolset Type E & QEComplaint Can Not Build System Pressure Above X psi Complaints Common to the Charging & AIR Supply SystemComplaint Can Not Build System Pressure Complaint Air System Builds Too SlowComplaint System Pressure Goes to 150+ psi Log-on and Learn from the Best Tests Common to More than ONE Complaint