BENDIX SD-08-2414 manual Bendix AD-IPAIR Dryer Heater Thermostat Connector

Page 9

Maintenance Kits

 

 

Piece

Description

 

Number

 

 

 

Cartridge Bolt Kit

 

109498

 

 

Desiccant Cartridge Service New

065624

 

 

Desiccant Cartridge Remanufactured

109493X

 

 

Bendix® PuraGuard® Coalescing Cartridge Kit -

065624PG

Service New

 

 

 

PuraGuard Coalescing Cartridge Kit -

109493PGX

Reman Exchange

 

 

 

Delivery Check Valve Kit

 

109494

 

 

 

Exhaust Cover Kit

 

5011327

 

 

Extended Purge Kit 3/8" U-Bolt; 90in3 Reservoir

5012561N

 

 

Extended Purge Kit 3/8" U-Bolt; 288in3 Reservoir

5008972N

 

 

Extended Purge Kit 1/2" U-Bolt; 90in3 Reservoir

5005309N

 

 

12 Volt Heater & Thermostat Kit

109495

 

 

24 Volt Heater & Thermostat Kit

109496

Mounting Bracket Kit

 

5001247

 

 

 

Silencer Kit

 

K021189

Wiring Harness & Splicing Kit

109871N

 

 

 

 

 

 

Purge Valve Maintenance Kits

 

Purge Valve

Configuration /

Piece

Assembly Type

Installation

Number

 

Bendix® AD-IP®Air Dryer

K022105

 

 

 

Purge Valve Assembly

Bendix® AD-IP®

 

EverFlow® Air Dryer

 

Kit for climate conditions

 

Module

K031560

above -40°C (-40°F)

AD-IP Drop-In

 

 

 

 

Air Dryer

 

Arctic Purge Valve

AD-IP Air Dryer

K031559

Assembly Kit for climate

AD-IP EverFlow

 

conditions between

 

Air Dryer Module

K031561

-40°C to -50°C

AD-IP Drop-In Air Dryer

 

(-40°F to -58°F)

 

 

 

 

 

 

Purge Valve Assembly

Bendix® AD-IP®Air Dryer

 

Kit for climate conditions

K031562

Discharge Line Unloader

above -40°C (-40°F)

 

 

 

Arctic Purge Valve

 

 

Assembly Kit for climate

AD-IPAir Dryer Discharge

K031563

conditions between -40°C

Line Unloader

 

to -50°C (-40°F to -58°F)

 

 

 

 

 

HEATER &

AD-IP®AIR

THERMOSTAT

DRYER END

CONNECTOR

COVER

 

LOCKING LATCH

 

(MUST BE INSERTED UNTIL IT

 

SNAPS OVER THE MATING CONNECTOR

 

ON AD-IP®AIR DRYER

SIDE VIEW

WEATHERPROOF

 

 

ACCORDIAN

TOP VIEW

SEAL

A two lead wire harness with attached weather resistant connector is available as a service part. One of the two leads is connected to the engine “kill switch” or ignition while the other must be connected to a good vehicle ground. A fuse is installed in the lead carrying vehicle power; install a 10 amp fuse for the 12 volt heater and a 5 amp fuse for the 24 volt heater.

Use 14 AWG wire if it is necessary to lengthen the wire harness leads. Make certain all splices are weatherproofed. Tie wrap or support all electrical wires leading to the AD-IP air dryer.

FIGURE 7 - BENDIX® AD-IP®AIR DRYER HEATER AND

THERMOSTAT CONNECTOR

2.Drain all reservoirs to 0 psi. Compressor discharge line may still contain residual pressure.

3.Identify and disconnect the three air lines from the end cover and note the position of end cover ports relative to the vehicle.

4.Unplug the vehicle wiring harness from the heater and thermostat assembly connector on the end cover assembly.

5.Remove the four bolts that secure both the upper and lower mounting brackets to the vehicle, and remove the air dryer from the vehicle.

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Contents SD-08-2414 To Avoid Personal Injury or Death General Safety GuidelinesDescription Dryer Troubleshooting Chart at the end of the manualOperation GeneralCharge Cycle Refer to Figure Bendix AD-IPINTEGRAL Purge AIR Dryer Purge Cycle Purge Cycle Refer to FigureBendix AD-IPAIR Dryer Sectional View Turbo CUT-OFF Feature Refer to FigureDischarge Line Unloader Refer to Figure Preventive MaintenanceRebuilding the Bendix AD-IPAIR Dryer Operation & Leakage TestsBendix AD-IP AIR Dryer Removal Bendix AD-IPAIR Dryer Heater Thermostat Connector 23 24 Reference Figure Description QtyBendix AD-IPAIR Dryer Cable Bracket Installation DisassemblyAssembly Cleaning & InspectionTotal Vehicle Reservoir Volume Requirement Bendix AD-IPAIR Dryer InstallationRetrofitting the AD-IP AIR Dryer Vehicle Application RequirementsLocating Bendix AD-IPAIR Dryer on the Vehicle Vehicle PreparationMounting the AD-IP AIR Dryer Refer to FigureWiring the Heater & Thermostat Refer to Figure Connecting the AIR LinesCompressor Discharge Line Purge Exhaust LineTesting the Bendix AD-IPAIR Dryer Perform tests 1 to 6 in the order presented Symptoms Cause RemedyBendix AD-IPAIR Dryer Troubleshooting Chart Bendix AD-IPAIR Dryer Troubleshooting Chart Minimum of 30 seconds. This minimum purge Air compressor must remain unloaded for aBulletins TCH-008-021 and TCH-008-022. Shorter Is not covered under the warrantyRefer to Appendix A, Table a columns 3 & 4 for ColumnLeakage. Refer to Technical Bulletin TCH-008-040 Preventative Maintenance SectionRefer to Remedy C, Symptom #1 See Causes and Remedies for Symptoms 1, 2High Air Use Low Air UseHolset Integral Purge AIR DryerType E & QE CompressorComplaint Can Not Build System Pressure Complaints Common to the Charging & AIR Supply SystemComplaint Air System Builds Too Slow Complaint Can Not Build System Pressure Above X psiComplaint System Pressure Goes to 150+ psi Log-on and Learn from the Best Tests Common to More than ONE Complaint