BENDIX SD-08-2414 manual See Causes and Remedies for Symptoms 1, 2, Refer to Remedy C, Symptom #1

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BENDIX® AD-IP®AIR DRYER TROUBLESHOOTING CHART

SYMPTOMS

CAUSE

REMEDY

8.

Desiccant material

A. This symptom is almost

A. See Causes and Remedies for Symptoms 1, 2, 3,

 

being expelled from

always accompanied by

4 and 5.

 

the air dryer purge

one, or more, of Symptoms

 

 

valve exhaust (may

1, 2, 3, 4 and 5. See related

 

 

look like whitish liquid

causes for these symptoms

 

 

above.

 

 

or paste or small

 

 

 

 

 

beads.)

 

 

 

- OR -

B. Air dryer not securely

B. Vibration should be held to minimum. Add bracket

 

mounted. (Excessive

supports or change the air dryer mounting location

 

Unsatisfactory

 

vibration.)

if necessary.

 

desiccant life.

 

C. Malfunctioning or saturated

C. Replace the desiccant cartridge assembly.

 

 

 

 

desiccant cartridge.

 

 

 

D. Compressor passing

D. Check for proper compressor installation; if

 

 

excessive oil.

symptoms persist, replace the compressor.

 

 

E. Desiccant cartridge not

E. Check the torque on the desiccant cartridge

 

 

assembled properly to

to end cover attachment. Refer to the assembly

 

 

the end cover. (Loose

section of this data sheet.

 

 

attachment.)

 

9.

“Pinging” noise

A. Single cylinder compressor

A. A slight “pinging” sound may be heard during

 

excessive during

with high pulse cycles.

the system build-up when a single cylinder

 

compressor loaded

 

compressor is used. If this sound is deemed

 

cycle.

 

objectionable, it can be reduced substantially

 

 

 

by increasing the discharge line volume.

 

 

 

This can be accomplished by adding an additional

 

 

 

four feet of discharge line or adding a 90 cubic

 

 

 

inch reservoir between the compressor and the air

 

 

 

dryer. IMPORTANT: Do not exceed the line lengths

 

 

 

requirements specified in this manual.

10. Constant seepage of

A. Defective check valve

A. Refer to Remedy C, Symptom #1.

 

air at air dryer purge

assembly in Bendix® AD-IP®

 

 

valve exhaust (non-

air dryer end cover.

 

 

charging mode.)

B. Leaking turbo cut-off valve.

B. Repair or replace purge valve assembly

 

 

 

 

 

 

C. Leaking purge valve control

C. Repair or replace purge valve assembly.

 

 

piston o-ring.

 

11. The air dryer purge

A. Compressor fails to “unload”.

A. Faulty governor installation; no air line from the

 

piston cycles rapidly

 

governor to the compressor or the air line is kinked

 

in the compressor

 

or restricted. Install or repair the air line.

 

unloaded (non-

 

 

 

compressing) mode.

 

 

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Contents SD-08-2414 To Avoid Personal Injury or Death General Safety GuidelinesDescription Dryer Troubleshooting Chart at the end of the manualGeneral OperationCharge Cycle Refer to Figure Bendix AD-IPINTEGRAL Purge AIR Dryer Purge Cycle Purge Cycle Refer to FigureBendix AD-IPAIR Dryer Sectional View Turbo CUT-OFF Feature Refer to FigureDischarge Line Unloader Refer to Figure Preventive MaintenanceOperation & Leakage Tests Rebuilding the Bendix AD-IPAIR DryerBendix AD-IP AIR Dryer Removal Bendix AD-IPAIR Dryer Heater Thermostat Connector 23 24 Reference Figure Description QtyBendix AD-IPAIR Dryer Cable Bracket Installation DisassemblyAssembly Cleaning & InspectionTotal Vehicle Reservoir Volume Requirement Bendix AD-IPAIR Dryer InstallationRetrofitting the AD-IP AIR Dryer Vehicle Application RequirementsLocating Bendix AD-IPAIR Dryer on the Vehicle Vehicle PreparationMounting the AD-IP AIR Dryer Refer to FigureWiring the Heater & Thermostat Refer to Figure Connecting the AIR LinesCompressor Discharge Line Purge Exhaust LineTesting the Bendix AD-IPAIR Dryer Perform tests 1 to 6 in the order presented Symptoms Cause RemedyBendix AD-IPAIR Dryer Troubleshooting Chart Bendix AD-IPAIR Dryer Troubleshooting Chart Minimum of 30 seconds. This minimum purge Air compressor must remain unloaded for a Bulletins TCH-008-021 and TCH-008-022. Shorter Is not covered under the warrantyRefer to Appendix A, Table a columns 3 & 4 for ColumnLeakage. Refer to Technical Bulletin TCH-008-040 Preventative Maintenance SectionRefer to Remedy C, Symptom #1 See Causes and Remedies for Symptoms 1, 2High Air Use Low Air UseHolset Integral Purge AIR DryerType E & QE CompressorComplaint Can Not Build System Pressure Complaints Common to the Charging & AIR Supply SystemComplaint Air System Builds Too Slow Complaint Can Not Build System Pressure Above X psiComplaint System Pressure Goes to 150+ psi Log-on and Learn from the Best Tests Common to More than ONE Complaint