BENDIX SD-08-2414 manual Symptoms Cause Remedy, Perform tests 1 to 6 in the order presented

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BENDIX® AD-IP®AIR DRYER TROUBLESHOOTING CHART

SYMPTOMS

CAUSE

REMEDY

 

1. Air dryer is constantly

A. Excessive system leakage.

A. If leakage IS SHOWN on the gauges, test for

“cycling” or purging.

IMPORTANT: Note whether

excessive service brake system leakage.

Air dryer purges

air pressure loss is shown

Allowable leakage:

frequently (every four

on dash gauge(s). Pressure

Single vehicle - 1 psi/minute either service reservoir.

(4) minutes or less

loss SHOWN on gauges

Tractor trailer - 3 psi/minute either service reservoir.

while vehicle is idling).

is caused by service brake

 

system or component

Repair and retest as required.

 

leakage. Pressure loss

 

 

 

NOT SHOWN on gauges is

 

 

 

caused by supply system or

 

 

 

component leakage.

 

 

 

 

Dash

 

 

 

Gauge

Air pressure loss shown on

 

 

 

the dash gauges: test all

 

 

 

components, fittings and lines

 

 

Dash

in the service brake system

 

 

(from this point downstream).

 

 

Gauge

 

 

 

B. If leakage is NOT SHOWN on gauges test for

 

 

excessive supply system leakage.

Remove the drain cock, or valve, in the supply reservoir (wet tank) and install an air gauge. Build the system pressure and allow the air dryer to purge. Observe the air gauge in the supply reservoir. The pressure drop should not exceed 1 psi per minute.

Perform tests 1 to 6 in the order presented.

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Contents SD-08-2414 General Safety Guidelines To Avoid Personal Injury or DeathDryer Troubleshooting Chart at the end of the manual DescriptionOperation GeneralCharge Cycle Refer to Figure Purge Cycle Refer to Figure Bendix AD-IPINTEGRAL Purge AIR Dryer Purge CycleTurbo CUT-OFF Feature Refer to Figure Bendix AD-IPAIR Dryer Sectional ViewPreventive Maintenance Discharge Line Unloader Refer to FigureRebuilding the Bendix AD-IPAIR Dryer Operation & Leakage TestsBendix AD-IP AIR Dryer Removal Bendix AD-IPAIR Dryer Heater Thermostat Connector 23 24 Description Qty Reference FigureDisassembly Bendix AD-IPAIR Dryer Cable Bracket InstallationCleaning & Inspection AssemblyRetrofitting the AD-IP AIR Dryer Bendix AD-IPAIR Dryer InstallationTotal Vehicle Reservoir Volume Requirement Vehicle Application RequirementsMounting the AD-IP AIR Dryer Vehicle PreparationLocating Bendix AD-IPAIR Dryer on the Vehicle Refer to FigureCompressor Discharge Line Connecting the AIR LinesWiring the Heater & Thermostat Refer to Figure Purge Exhaust LineTesting the Bendix AD-IPAIR Dryer Symptoms Cause Remedy Perform tests 1 to 6 in the order presentedBendix AD-IPAIR Dryer Troubleshooting Chart Bendix AD-IPAIR Dryer Troubleshooting Chart Air compressor must remain unloaded for a Minimum of 30 seconds. This minimum purgeIs not covered under the warranty Bulletins TCH-008-021 and TCH-008-022. ShorterColumn Refer to Appendix A, Table a columns 3 & 4 forPreventative Maintenance Section Leakage. Refer to Technical Bulletin TCH-008-040See Causes and Remedies for Symptoms 1, 2 Refer to Remedy C, Symptom #1Low Air Use High Air UseType E & QE Integral Purge AIR DryerHolset CompressorComplaint Air System Builds Too Slow Complaints Common to the Charging & AIR Supply SystemComplaint Can Not Build System Pressure Complaint Can Not Build System Pressure Above X psiComplaint System Pressure Goes to 150+ psi Tests Common to More than ONE Complaint Log-on and Learn from the Best