BENDIX SD-08-2414 manual General Safety Guidelines, To Avoid Personal Injury or Death

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GENERAL SAFETY GUIDELINES

WARNING! PLEASE READ AND FOLLOW THESE INSTRUCTIONS

TO AVOID PERSONAL INJURY OR DEATH:

When working on or around a vehicle, the following guidelines should be observed AT ALL TIMES:

Park the vehicle on a level surface, apply the parking brakes and always block the wheels. Always wear personal protection equipment.

Stop the engine and remove the ignition key when working under or around the vehicle. When working in the engine compartment, the engine should be shut off and the ignition key should be removed. Where circumstances require that the engine be in operation, EXTREME CAUTION should be used to prevent personal injury resulting from contact with moving, rotating, leaking, heated or electrically-charged components.

Do not attempt to install, remove, disassemble or assemble a component until you have read, and thoroughly understand, the recommended procedures. Use only the proper tools and observe all precautions pertaining to use of those tools.

If the work is being performed on the vehicle’s air brake system, or any auxiliary pressurized air systems, make certain to drain the air pressure from all reservoirs before beginning ANY work on the vehicle. If the vehicle is equipped with a Bendix® AD-IS®air dryer system, a Bendix® DRMdryer reservoir module, or a Bendix® AD-9siair dryer, be sure to drain the purge reservoir.

Following the vehicle manufacturer ’s recommended procedures, deactivate the electrical system in a manner that safely removes all electrical power from the vehicle.

Never exceed manufacturer’s recommended pressures.

Never connect or disconnect a hose or line containing pressure; it may whip. Never remove a component or plug unless you are certain all system pressure has been depleted.

Use only genuine Bendix® brand replacement parts, components and kits. Replacement hardware, tubing, hose, fittings, etc. must be of equivalent size, type and strength as original equipment and be designed specifically for such applications and systems.

Components with stripped threads or damaged parts should be replaced rather than repaired. Do not attempt repairs requiring machining or welding unless specifically stated and approved by the vehicle and component manufacturer.

Prior to returning the vehicle to service, make certain all components and systems are restored to their proper operating condition.

For vehicles with Automatic Traction Control (ATC), the ATC function must be disabled (ATC indicator lamp should be ON) prior to performing any vehicle maintenance where one or more wheels on a drive axle are lifted off the ground and moving.

The power MUST be temporarily disconnected from the radar sensor whenever any tests USING A DYNAMOMETER are conducted on a Bendix® Wingman® Advanced-equipped vehicle.

You should consult the vehicle manufacturer's operating and service manuals, and any related literature, in conjunction with the Guidelines above.

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Contents SD-08-2414 General Safety Guidelines To Avoid Personal Injury or DeathDryer Troubleshooting Chart at the end of the manual DescriptionCharge Cycle Refer to Figure OperationGeneral Purge Cycle Refer to Figure Bendix AD-IPINTEGRAL Purge AIR Dryer Purge CycleTurbo CUT-OFF Feature Refer to Figure Bendix AD-IPAIR Dryer Sectional ViewPreventive Maintenance Discharge Line Unloader Refer to FigureBendix AD-IP AIR Dryer Removal Rebuilding the Bendix AD-IPAIR DryerOperation & Leakage Tests Bendix AD-IPAIR Dryer Heater Thermostat Connector 23 24 Description Qty Reference FigureDisassembly Bendix AD-IPAIR Dryer Cable Bracket InstallationCleaning & Inspection AssemblyRetrofitting the AD-IP AIR Dryer Bendix AD-IPAIR Dryer InstallationTotal Vehicle Reservoir Volume Requirement Vehicle Application RequirementsMounting the AD-IP AIR Dryer Vehicle PreparationLocating Bendix AD-IPAIR Dryer on the Vehicle Refer to FigureCompressor Discharge Line Connecting the AIR LinesWiring the Heater & Thermostat Refer to Figure Purge Exhaust LineTesting the Bendix AD-IPAIR Dryer Symptoms Cause Remedy Perform tests 1 to 6 in the order presentedBendix AD-IPAIR Dryer Troubleshooting Chart Bendix AD-IPAIR Dryer Troubleshooting Chart Air compressor must remain unloaded for a Minimum of 30 seconds. This minimum purgeIs not covered under the warranty Bulletins TCH-008-021 and TCH-008-022. ShorterColumn Refer to Appendix A, Table a columns 3 & 4 forPreventative Maintenance Section Leakage. Refer to Technical Bulletin TCH-008-040See Causes and Remedies for Symptoms 1, 2 Refer to Remedy C, Symptom #1Low Air Use High Air UseType E & QE Integral Purge AIR DryerHolset CompressorComplaint Air System Builds Too Slow Complaints Common to the Charging & AIR Supply SystemComplaint Can Not Build System Pressure Complaint Can Not Build System Pressure Above X psiComplaint System Pressure Goes to 150+ psi Tests Common to More than ONE Complaint Log-on and Learn from the Best