BENDIX SD-08-2414 manual Disassembly, Bendix AD-IPAIR Dryer Cable Bracket Installation

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INSTALL CABLE

ASSEMBLY IN THIS AREA

32

33

DELIVERY

PORT

LOWER BRACKET

 

 

 

MOUNTING

34

35

INSERT CABLE

HOLES

 

 

 

 

ASSEMBLY IN UPPER

 

31

BRACKET WING HOLE AS

 

SHOWN

 

 

8

9

 

 

 

 

7

 

FIGURE 10 - BENDIX® AD-IP®AIR DRYER CABLE BRACKET INSTALLATION

There are two types of upper mounting brackets; saddle type (shown in Figure 8), and cable type (shown in Figure 10). Refer to the appropriate figure for the type of air dryer being serviced.

6.Saddle Bracket: Mark the relationship of the saddle bracket (5) to the end cover assembly (6). Remove the 5/16” cap screw (1) and sleeve nut (3) securing the upper mounting strap (4) to the saddle bracket (5). Earlier models used a washer and nut in place of the sleeve nut (3). Remove the upper mounting strap (4) from the end cover assembly (6). Refer to Figure 8.

Cable Bracket: Mark the relationship of the upper bracket (31) to the air dryer end cover (6). Remove the locknut (34) and washer (35) from the cable assembly. Remove the cable assembly (32) from the upper bracket. Remove the upper bracket (31) and isolators (33).

7.Mark the relationship of the lower bracket (9) to the end cover assembly (6). Remove the two 3/8” end cover cap screws (7) and two washers (8) that retain the lower mounting bracket (9) to the end cover (6).

DISASSEMBLY

The following disassembly and assembly procedure is presented for reference purposes and presupposes that a major rebuild of the Bendix® AD-IP®air dryer is being undertaken. The replacement parts and maintenance kits available generally do not require full disassembly. The instructions provided with these parts and kits should be followed in lieu of the instructions presented here. Refer to Figures 8 and 9 during disassembly.

While performing service on the AD-IP air dryer, it is recommended that a clamping device (vise, C-clamp, etc.) not be used to hold any die cast aluminum component as damage may result. To hold the end cover, install a pipe nipple in the supply port and clamp the nipple into a vise.

1.Using an adjustable, or socket wrench, loosen the desiccant cartridge bolt (10), then separate the desiccant cartridge (11) from the end cover (6). Pull the desiccant cartridge bolt out of the end cover (6).

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Contents SD-08-2414 General Safety Guidelines To Avoid Personal Injury or DeathDryer Troubleshooting Chart at the end of the manual DescriptionOperation GeneralCharge Cycle Refer to Figure Purge Cycle Refer to Figure Bendix AD-IPINTEGRAL Purge AIR Dryer Purge CycleTurbo CUT-OFF Feature Refer to Figure Bendix AD-IPAIR Dryer Sectional ViewPreventive Maintenance Discharge Line Unloader Refer to FigureRebuilding the Bendix AD-IPAIR Dryer Operation & Leakage TestsBendix AD-IP AIR Dryer Removal Bendix AD-IPAIR Dryer Heater Thermostat Connector 23 24 Description Qty Reference FigureDisassembly Bendix AD-IPAIR Dryer Cable Bracket InstallationCleaning & Inspection AssemblyBendix AD-IPAIR Dryer Installation Total Vehicle Reservoir Volume RequirementRetrofitting the AD-IP AIR Dryer Vehicle Application RequirementsVehicle Preparation Locating Bendix AD-IPAIR Dryer on the VehicleMounting the AD-IP AIR Dryer Refer to FigureConnecting the AIR Lines Wiring the Heater & Thermostat Refer to FigureCompressor Discharge Line Purge Exhaust LineTesting the Bendix AD-IPAIR Dryer Symptoms Cause Remedy Perform tests 1 to 6 in the order presentedBendix AD-IPAIR Dryer Troubleshooting Chart Bendix AD-IPAIR Dryer Troubleshooting Chart Air compressor must remain unloaded for a Minimum of 30 seconds. This minimum purgeIs not covered under the warranty Bulletins TCH-008-021 and TCH-008-022. ShorterColumn Refer to Appendix A, Table a columns 3 & 4 forPreventative Maintenance Section Leakage. Refer to Technical Bulletin TCH-008-040See Causes and Remedies for Symptoms 1, 2 Refer to Remedy C, Symptom #1Low Air Use High Air UseIntegral Purge AIR Dryer HolsetType E & QE CompressorComplaints Common to the Charging & AIR Supply System Complaint Can Not Build System PressureComplaint Air System Builds Too Slow Complaint Can Not Build System Pressure Above X psiComplaint System Pressure Goes to 150+ psi Tests Common to More than ONE Complaint Log-on and Learn from the Best